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Process Engineering Experts

in minutes from over 15,000 CVs with the power of AI.

Hire experts who design and improve process flows, define equipment and utilities, and support plant upgrades, debottlenecking, and safety reviews. Get fast, precise matching with vetted, available freelancers.

Meet FRATCH Experts who have recently used Process Engineering

Verified expert

Abir Banerjee

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Independent Consultant — Project Management

Berlin
Abir Banerjee

Last position:

Independent Consultant — Project Management at Freelance

  • Managed complex CAPEX and process enhancement projects for Guidepoint, AlphaSights, L.E.K. Consulting, and NanoHelix involving cleanroom expansions, automated bioprocess systems, and validation program rollouts.
  • Established and maintained comprehensive project schedules integrating engineering, validation, quality assurance, and operations milestones ensuring GMP compliance and regulatory readiness.
  • Oversaw FAT/SAT coordination with vendors for bioprocess skids, monitoring instrumentation calibration, and clean utility validation protocols.
Verified expert

Anneliese Sound

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Interim Manager / Advisor

Borchen
Anneliese Sound

Last position:

Consultant at Global Trust Impact Capital

  • M&A advisory
  • Strategic deal support
  • Impact investments
Verified expert

Thomas Stork

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Automation Technology Lecturer

Munich
Thomas Stork

Last position:

Automation Technology Lecturer at HWK Munich and Upper Bavaria

  • Training professionals in PLC technology, pneumatics, control engineering, and KUKA robots
  • Creating scripts for Siemens systems: STEP 5, STEP 7, TIA Portal, WinCC
  • Creating scripts for pneumatics, control engineering, and KUKA robot programming
  • Serving on the examination committee for quality assurance in vocational training
  • Training and certifying over 500 professionals
Verified expert

Jochen Gögel

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Senior Specialist Software Compliance

Mannheim
Jochen Gögel

Last position:

Senior Specialist Software Compliance at Inter Versicherung

  • Designing processes for implementing regulatory IT requirements (VAIT, BAIT, DORA, MaGo) and establishing them within the IT organization
  • Monitoring the execution of these processes, quality assurance and adaptation to new requirements
  • Support and coordination of the annual audit regarding regulatory IT requirements (PwC)
  • ITK governance
  • Software lifecycle management
  • Documentation and control of the IDV development process
  • Process support and policy creation when setting up test management with regard to DORA and VAIT
  • Policy creation for IAM processes
  • Tools/Applications: ServiceNow, Confluence, Jira, M365, Loop, Connect, Omada
Verified expert

Andreas Höhl

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Paint Department Manager

Essen
Andreas Höhl

Last position:

Paint Department Manager at Montaplast GmbH

  • Disciplinary and technical leadership of the paint production area with series production, polishing and rework, surface technology, robot application technology, and paint line technology
  • Weekly reporting of key figures such as overall equipment effectiveness (OEE), machine utilization, setup times, scrap/rework rate, productivity per employee, and absence rate
  • Ensuring the availability of personnel, material, equipment, and paint systems
  • Continuous development of employees, processes, standards, and the organizational structure
  • Implementation and establishment of lean management principles for waste-free production and continuous improvement process (CIP)
  • Planning and implementation of investments as well as budget responsibility
  • Targeted project coordination through to successful completion
  • Derivation and implementation of annual goals as well as individual target agreements with employees
  • Fulfillment of employer duties with regard to occupational, environmental, and health protection
Verified expert

Andrea Cappello

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Founder

Frankfurt am Main
Andrea Cappello

Last position:

Founder at SCM Forward

  • Consulting project. Member of Program Management Office leading the turnaround of a EUR 5 bil engineering Group, responsible for Indirect Spend reduction and targeting EUR 60 mil savings across 10+ spend categories
Verified expert

Michael Thiemann

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Fractional CxO, Executive Advisor,

Nottuln
Michael Thiemann

Last position:

Advisor at AI Governance & Evaluation Advisory

  • Advisor on AI readiness and evaluation structures for enterprise-level adoption in finance and technology contexts
  • Developed rubric-based evaluation frameworks assessing reasoning quality, factual reliability, and compliance alignment of AI models
  • Embedded human-in-the-loop oversight and reporting standards
Verified expert

Andreas Kälber

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Project Manager

Wiefelstede
Andreas Kälber

Last position:

Project Manager at Winkelmann Building+Industry / Reflex Winkelmann

  • As part of a greenfield project, a new production plant is being built in Slovakia to produce industrial media storage for OEMs and distributors once completed.

  • Procurement and industrialization of production equipment for prefabrication.

  • Design, procurement, installation and integration of complete production lines based on stamping, forming and welding technology with integrated, labor-reducing processes.

  • Establishment of a production environment under strategic aspects according to the latest state of the art.

  • Overall and continuous communication with the entire greenfield team, adjacent departments and plant and executive management.

  • Development of concepts together with key suppliers and identification of ratio potentials along manufacturing process chains using value stream analyses.

  • Collection, assessment and application of process data such as throughput times, manufacturing times, setup times, wait and idle times using time and multimoment studies as well as surveys.

  • Forward-looking design of production systems and processes with the goal of implementing automated and competitive process solutions as part of comprehensive supply chain management.

  • Planning of production workflows, definition of manufacturing methods, design of the overall layout and workstations.

  • Determination and recording of process cost rates, overhead rates, cost evaluation of production processes, machine hourly rates, depreciation as well as expected share of claims and rework costs to optimize manufacturing costs.

  • Continuous optimizations of product designs for their adaptation into automation-oriented production environments until the plant's SOP.

  • Multi-project management for the engineering, design, procurement, installation and process integration of all relevant trades with respect to plant engineering, lifting equipment, production equipment and QA installations.

  • Ongoing establishment of an overall concept in constructive, plant engineering, logistical, IT and QA aspects.

Verified expert

Eugen Pilarski

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Interim Project Manager / Program Management / Operational Excellence

Kolitzheim
Eugen Pilarski

Last position:

Interim Project Manager / Program Management / Operational Excellence

Verified expert

Gerhard Stamm

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Member of the Board of Directors

Eußerthal
Gerhard Stamm

Last position:

Member of the Board of Directors at Windisch S.A.

  • Board member
Verified expert

Stefan Müller

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Technical Cost Planning

Gaildorf
Stefan Müller

Last position:

Technical Cost Planning at Mercedes Benz AG

  • Technical cost planning for fuel lines
  • Creation of cost calculation and supplier comparison tools incl. risk analysis with MS Excel
  • Participation in the creation of the requirements specification
  • Participation in the creation of MS PowerPoint presentations with ThinkCell for cost and quote comparisons and analyses
Verified expert

Wolfgang Steiner

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Software Developer / Aviation Commissioning Engineer

Alpirsbach
Wolfgang Steiner

Last position:

Software Developer / Aviation Commissioning Engineer at Vakuum Schmelze Hanau

  • Development of automation software and commissioning of a pneumatic press for processing electrical sheet stator cores, including KUKA robot handling, process monitoring, and connected measurement systems for quality inspection and sorting.
Verified expert

Jean-Louis Tsalefac

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Area Manager - Aftersales Operations

Ansbach
Jean-Louis Tsalefac

Last position:

Area Manager - Aftersales Operations at E80 Group

  • Development and quotation of technical solutions
  • Design of high-performance solutions
  • Management of aftersales operations, teams and budget
  • Documentation revision
Verified expert

Michael Messer

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Design Engineer

Neuenbürg
Michael Messer

Last position:

Design Engineer at Schüssler Technik GmbH

  • Development and design of drives with support from product management
  • Technical support for purchasing
  • Creation of requirements and functional specifications, FMEAs, calculations and verifications with CAE, test protocols
  • Communication with suppliers, customers, production, assembly, quality management and product management
  • Testing products and error analysis
  • Support for marketing activities (e.g. trade shows)

Discover over 15,000 top freelancers

Statistics of experts using Process Engineering

Aggregated from the professional profiles of matched freelancers.

Experience

26 years

Position duration

4.7 years

Positions per freelancer

11

Top business areas

Quality Assurance, Project Management, Product Development

Top industries

Manufacturing, Automotive, Professional Services

Certification focus areas

Quality Assurance, Operations, Information Technology

Bachelor's degree or higher

93%

Master's degree or higher

59%

Doctorate

11%

Certifications per freelancer

3

Most common languages

German, English, French

Speak two or more languages

92%

Based on our profile pool as of 6 Sep 2026.

Daily rate distribution

0 10 20 30 40
<€800 €800-​1200 €1200-​1600 €1600+

The chart shows how the daily rates of freelancers in this technology are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.

Average rates of experts using Process Engineering

Rates are based on recent contracts and do not include FRATCH margin.

800
600
400
200
Rate comparison chart
Daily rate avg. 796 €

The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.

800
600
400
200
Rate comparison chart
Median rate 760 €

The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.

Calculated based on our freelancers’ daily rates as of 6 Sep 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.

About the technology

Process scope

Process engineering turns production needs into stable, safe, and efficient operating steps. It covers process flow diagrams, mass and energy balances, equipment selection, and the logic behind how a plant or line should run. Strong work here reduces waste, delays, and avoidable rework.

Typical work

  • Process design for new units and upgrades
  • PFDs, P&IDs, and operating concepts
  • Capacity checks, debottlenecking, and troubleshooting
  • Utility, heat, and material balance studies
  • Support for startups, shutdowns, and commissioning

Tools and methods

Professionals in this field use simulation and design tools such as Aspen Plus, Aspen HYSYS, and similar process modeling software. They also work with datasheets, hazard studies, control narratives, and test results to validate assumptions. The best specialists can move between theory, plant data, and practical constraints without losing clarity.

When to bring help

Companies usually bring in freelance expertise when projects move faster than internal capacity or when a process problem needs fresh eyes. That can include scale-up, equipment changes, energy reduction, off-spec product issues, or reviving older documentation. In manufacturing and chemical-heavy industries, external support is often useful for short, focused assignments.

What strong experts do

  • Turn vague requirements into workable process options
  • Explain trade-offs in yield, energy, safety, and cost
  • Work closely with operations, maintenance, and EHS teams
  • Keep documentation clean and decisions traceable
  • Spot risks before they become plant issues

What to look for

A strong process specialist shows more than software knowledge. Look for clear examples of plant work, sound assumptions, and the ability to defend decisions with data. Good communication matters as much as technical depth, especially when the work involves cross-functional teams, vendors, or remote collaboration.

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Frequently asked questions

Before you brief your next project: the most common questions about Process Engineering.

A strong Process Engineering expert helps turn a production idea into a workable process. That can include process flow diagrams, equipment sizing, utilities, balances, and troubleshooting when a unit does not perform as expected. The work is common in chemical, energy, food, and other manufacturing settings.

Process engineering focuses on how a process should run in practice: flow, stability, safety, and efficiency. Process design is often the project-facing part of that work, while chemical engineering is the broader discipline that may also cover reaction systems, materials, and plant operations. In many companies the terms overlap, so scope matters more than the label.

A strong Process Engineering specialist usually knows process simulation tools such as Aspen Plus or Aspen HYSYS, plus PFDs, P&IDs, and basic control concepts. Depending on the project, they may also work with spreadsheet models, hazard studies, and plant data historians. Tool choice matters less than the ability to validate assumptions and communicate results clearly.

Freelance Process Engineering support fits well when the work is time-boxed or highly specific. Common cases include a plant expansion, a bottleneck study, a shutdown review, or cleaning up old documentation before a change. It also helps when you need a specialist quickly and the internal team is busy with operations.

The right level depends on the risk and complexity of the process. A simple study may need a broad generalist, while a safety-critical or high-value unit needs someone who has handled similar plant work before. Ask for proof of relevant deliverables, not just long experience claims.

Yes, much of Process Engineering can be done remotely if documents, data, and stakeholders are available. Review work, simulation, and documentation are often remote-friendly, while site checks, commissioning support, and walkdowns may need on-site time. Many projects use a mix of both.

Look for clear examples of decisions, not just software screenshots. A good Process Engineering candidate can explain why a design choice was made, what assumptions were used, and how the result affected safety, operability, or cost. Clean documentation, practical judgment, and calm problem solving are strong signs.

The best Process Engineering specialists often bring safety review knowledge, control basics, equipment understanding, and strong documentation habits. Familiarity with operations, maintenance, and vendor coordination also helps. For many projects, clear writing and structured problem solving are just as important as technical depth.

The average hourly rate of freelancers who have used Process Engineering in their recent projects is 100 €, which corresponds to a daily rate of about 796 € based on an 8-hour working day.

Of the freelancers who have used Process Engineering in their recent projects, 93% hold at least a Bachelor's degree, 59% hold at least a Master's degree, and 11% hold a doctorate.

On average, freelancers who have used Process Engineering in their recent projects have 26 years of professional experience, with a single engagement typically lasting around 4.7 years.

The most common languages among freelancers who have used Process Engineering in their recent projects are German (100%), English (91%), and French (21%).

The most common industries among freelancers who have used Process Engineering in their recent projects are Manufacturing (82%), Automotive (48%), and Professional Services (36%).

The most common business areas among freelancers who have used Process Engineering in their recent projects are Quality Assurance (80%), Project Management (79%), and Product Development (77%).

Main locations of FRATCH Experts, who have recently used Process Engineering

Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.

Countries:

Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg

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FRATCH CEO

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