Programmable Logic Controller Experts
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Meet FRATCH Experts who have recently used Programmable Logic Controller
Muhammad Tanveer Baig
Last position:
Embedded Systems Consultant / Architect | Integration and Validation Engineer / Manager at Ingenieurbüro Baig
Led the hardware development and validation of a safety-critical 400 V battery management system (BMS) for the TOGG SUV program; performed system architecture reviews, schematic validations, EMC and reliability tests, and root cause analyses in line with relevant automotive standards (ECE-R10, CISPR25, ISO-26262). Coordinated cross-border EU engineering teams, customer reviews, and technical documentation to deliver a production-ready, validated system.
Architected and integrated 22 state-of-the-art ADAS validation vehicles for BMW ADCAM and LIDAR programs at Magna Electronics; synchronized up to 26 heterogeneous sensors (LIDAR, RADAR, cameras, GNSS/INS) using PTP-based timing architectures. Defined the system architecture, HW/SW interfaces for hardware-in-the-loop (HIL) reprocessing, sensor integration strategies, and data acquisition frameworks. This enabled scalable vehicle-level validation, improved validation efficiency by 25%, and reduced project costs by €1.45 million.
End-to-end validation and integration of automotive radar platforms for a Daimler project at Continental. Developed automated open-loop hardware-in-the-loop (HIL) environments to accurately test target tracking KPIs, field of view limits, and thermal and voltage-related ECU state machines. Used a highly complex toolchain consisting of CANoe, Lauterbach Trace32, RADAR target simulators, and EMC shielding chambers for RF and system validation. Synchronized global, interdisciplinary teams to speed up troubleshooting and close critical technical gaps.
Reconstructed and validated the product architecture of an electromechanical e-bike by integrating and troubleshooting critical subsystems (BMS, motor control, sensors, HMI, electronic locking systems). Built a comprehensive system-level test bench for functional testing, fault reproduction, and performance analysis; coordinated suppliers and implemented corrective actions to improve reliability and traceability.
Defined the system architecture and validation strategy for a LIDAR platform developed in cooperation with Elmos Semiconductor; evaluated optical measurement concepts, SPAD detector integration, and system requirements, and created technical recommendations for product development and verification.
Developed LabVIEW-based automation and verification software for a high-precision hydraulic and electromechanical test system for FTE Automotive; integrated NI DAQ hardware for high-frequency real-time capture of physical measurement data. Developed automated test sequences, programmable endurance tests, troubleshooting routines, data logging, and analysis tools to improve test efficiency and traceability.
Successfully managed complete engineering life cycles for well-known industrial customers (Magna, Continental, Farasis, FTE Automotive, BMW, Daimler, TOGG) – from requirements engineering and proof of concept through system integration and validation to technical documentation, supplier coordination, and user training.
Goran Popovic
Last position:
Test Manager & Analyst at Festo / Questax GmbH
Project goal: Carrying out system tests and validating industrial communication and control systems, including requirements definition and verification.
Responsibilities:
- Test planning, test execution
- Test strategy, test cases, and test specifications
- Requirements analysis
- Ensuring traceability between requirements, test cases, and defects
- Carrying out regression and integration tests
- Defect analysis
- Simulation and validation
- NetSniffer Wireshark
- Supporting test automation (Python, CI/CD)
- Reporting
- Stakeholder coordination and agile collaboration (Scrum / SAFe / Kanban)
- V-Model
- CI/CD automation with Python, Groovy, and frameworks (Selenium, PyTest)
Technologies:: CAN, Modbus, Ethernet, PLC, PROFINET, Codebeamer ALM, Scrum, SAFe, MS Teams, Git, CI/CD with GitLab CI and TeamCity, Windows Batch, FAS, Wireshark, Python, Enterprise Architect (EA), AI tools (e.g. ChatGPT, Microsoft Copilot), VS Code, Tia Portal, SCL, Python (Selenium, PyTest)
Emil Ostberg
Last position:
Automation Engineer In House at Prevas AB
Working as an Automation Engineer in Prevas' in-house engineering team. My primary assignment involves developing and expanding ABB 800xA SCADA systems for a large-scale data center project. Responsibilities include SCADA graphic design, alarm management, system integration using OPC UA and Modbus, testing, verification, documentation, and commissioning support. In addition, I contribute to PLC and HMI development projects using Siemens, Rockwell, and ABB platforms and provide 24/7 remote support for industrial customers.
- ABB 800xA & ControlBuilder/ AC800M
- Rockwell Studio 5000 Logix Designer
- Siemens TIA Portal
- ABB 800xA
- Remote Support
- Troubleshooting hardware/software
Ljubomir Obrenovic
Last position:
Senior Software Test Engineer at Keil KTM GmbH
Temporary employment
- System black-box integration tests (BBIT, IVVQ): Execution of regression, release, acceptance, and compliance tests for safety-critical brake control units in the rail industry
- Software test application & integration: Runtime configuration of software components and libraries, validation of interfaces, configuration dependencies, and component interactions
- Test automation (FEAT framework): Co-development and further development of an automated test framework for test execution, reporting, and result analysis
- Functional safety (SiL4, FuSi): Ensuring compliance with safety requirements, traceability and coverage, as well as standards compliance according to EN50126/28/29
- Test automation for communication components: Configuration and validation of fieldbus (CAN) and Ethernet-based TCMS data communication interfaces (TRDP and CIP)
- Requirements analysis & shift-left (PTC Windchill ALM): Analysis of software and system artifacts to identify gaps, ambiguities, and redundancies early in the SDLC
- Test design & test case development: Derivation of test conditions, coverage strategies, and implementation of data-driven test cases (DDT), including reusable test data fixtures
- CI/CD & automation (Python, PowerShell, Jenkins, SVN): Automation of build, test, and HIL deployment processes as well as integration into CI/CD pipelines
- Test data & configuration management (XML): Maintenance and adaptation of XML test vectors and system configurations with automated integration into test environments
- Non-functional testing: Execution of performance and load tests to assess stability and system behavior
- Agile development & defect management (JIRA, Confluence): Participation in Scrum teams, test coordination, review of test artifacts, as well as defect tracking and root-cause analysis
- Error analysis & debugging (CANoe, CANalyzer): Analysis of errors and message flows across multiple system layers (application to bus)
- Model-based analysis (UML, Enterprise Architect): Specification of SUT/SOW and support for systematic test control
- Process & test documentation: Creation of integration and test documentation according to internal quality and certification requirements
Saqib Javed
Last position:
AI Developer / AI Engineer (Lead) at KOM4TEC GmbH
- Conceptual design and implementation of modular AI assistants for sales and business processes in the Microsoft ecosystem (Agentic AI, Copilot extensions)
- Frontend architecture and development with React + TypeScript for embedded chat and assistant surfaces (streaming UI, hooks, React Query, OpenAPI clients)
- Enterprise-level agent development: reusable skill/agent library, MCP server, review and compliance gates
- LLM integration into the user experience: Anthropic (Claude), OpenAI, tool use, RAG pipelines, prompt engineering, guardrails
- Architecture and code review consulting as well as mentoring in the AI development team
- Integration with Microsoft Graph, Power Platform, and Azure services
- Technologies: React, TypeScript, Anthropic Claude, OpenAI, MCP, RAG, Microsoft Graph, Power Platform, Azure
Vishnu Vardhan Reddy Marthala
Last position:
Senior Software Architect at Roche Diagnostics Automation Solutions
- Own the software system architecture for laboratory automation products; specify interfaces across software, middleware, hardware and motor control in a regulated IVD environment.
- Led architecture evaluations and proof-of-concepts for integrating AI capabilities (anomaly detection, predictive maintenance) into lab automation under medical-device quality standards.
- Introduced GenAI-assisted development tools across the team, improving productivity and code review quality.
- Communicate architecture decisions to product and project management; coordinate research and improvement projects with system, electronics and external partners.
Jens-Uwe Peter
Last position:
Architecture and Programming for Automotive Test Bench Platform at Automotive Supplier
In this project, I was responsible for the design and implementation of a new, modular, and highly scalable test bench platform for an automotive supplier. My focus was on developing a robust system architecture and programming the associated software, with consistent use of UML modeling throughout. This structured approach made it possible to greatly increase the reusability of individual LabVIEW test modules and to significantly reduce development time for follow-up projects. I also integrated modern automotive standards such as CAN FD, LIN, and safety requirements, which made the solution future-proof.
Technologies: LabVIEW, Visio, UML, CAN FD, LIN, DMM, Safety, image processing, project management, HMI, C#, C++, Python, Rust, CI
Youness Raji
Last position:
Communication modernization and recipe management between S7-300, S7-1500 and WinCC V7 at Siemens AG
- Consulting and development of suitable communication concepts between S7-300 and S7-1500, taking the existing PROFIBUS infrastructure into account
- Technical support for connecting the S7-300 controllers to the existing recipe data block of the S7-1500
- Assisting in the development of the communication sequence for recipe access (read, write, acknowledge, status handling)
- Configuration of S7 communication (PUT/GET)
- Creation and adaptation of WinCC V7 scripts (C scripts and VBS scripts) for WinCC-based recipe management
- Development, optimization, and integration of recipe processes into the existing WinCC project structure
- Commissioning of the new communication interfaces and recommissioning of the recipe logic on existing systems
- Creation of technical documents: communication sequences, functional descriptions, commissioning documentation
Saurabh Helambe
Last position:
Master Thesis, Simulation at AVL in Germany
- Engineered and validated a full-vehicle thermal management system in MiL simulation, achieving 95% correlation accuracy against real-world vehicle measurements, directly supporting virtual calibration and reducing dependency on physical test benches.
- Led end-to-end Model-in-the-Loop (MiL) simulation development using AVL CruiseM and MATLAB/Simulink, covering system architecture, parameterization, and validation.
- Acquired and analyzed vehicle sensor measurements (temperature, volumetric flow rate) using dSpace MicroAutoBox (HiL) and IPEmotion, translating raw data into actionable calibration insights.
- Calibrated and optimized critical actuators and thermal components - pumps, valves, electric heaters, heat exchangers, and refrigerant circuits and identified/integrated previously missing physical behaviors to close the gap between simulated and real vehicle performance.
- Designed and tuned an integrated actuator controller with precisely calibrated parameters, producing a high-accuracy virtual model adopted for downstream development use.
Hashem Badra
Last position:
Project Manager, QMB and Safety Officer at TRIPLAN GmbH
Project Manager Management, coordination and monitoring, as well as documentation and evaluation, of numerous multidisciplinary projects in the field of "production plants/plant engineering", in the gas and oil, chemical, and pharmaceutical industries QMB and Safety Officer Involved in the introduction of the quality management system and in the preparation and execution of the certification audit "energy, safety, and QM audit".
Olfa Azzabi
Last position:
Senior Embedded Software Engineer / Function Developer at Enginius GmbH (FAUN GROUP)
- Developed model-based software for hydrogen tank control units using MATLAB/Simulink, aligned with ISO 26262 functional safety requirements
- Performed system integration and software verification across MIL and HIL environments using dSPACE and Vector tools
- Defined software architecture (SADS) with interface specifications for CAN, analog, and digital communication protocols
- Generated production-ready embedded C code using Simulink Embedded Coder; created and maintained A2L calibration files with CANape
- Designed and executed MIL/HIL test cases ensuring full coverage of functional and safety requirements
- Implemented CODESYS PLC applications on IFM ecomatController; applied CAN and Modbus TCP/IP communication protocols
- Contributed to HMI/UI development using Qt/C++ on Linux (Qt Creator)
- Applied agile Kanban workflow with Git-based version control (Bitbucket)
Tools: MATLAB, Simulink, CANape, CANalyzer, PCAN-View, Embedded Coder, CODESYS, TTC2038/PXROS, Codebeamer, Jira, Git
Daniel Sedlack
Last position:
Senior Software Engineer at energielenker solutions GmbH
- Designed and implemented a Python-based ETL pipeline with the Dagster framework to transform raw energy data from heterogeneous sources using InfluxDB and visualizations in Grafana
- Defined time-based and dependency-based jobs
- Deployed to managed Kubernetes clusters using Helm
- Integrated InfluxDB Cloud
- Prepared data for use in Grafana, including cleaning, normalization, and time-based resampling in Python
- Developed dashboards and visualizations in Grafana
- Developed unit tests with mocking using pytest
- Set up a CI/CD pipeline in GitLab
Technologies: Python, Dagster, InfluxDB, Grafana, pandas, pytest, REST, CI/CD, GitLab, Container, Kubernetes, Helm, Docker, Cloud
Kusay Tomeh
Last position:
Freelance System & Software Architect - DNA-Extraction Robot at QIAGEN GmbH
- System and software architecture for the QIA-symphony Connect DNA-extraction robot in Life Science / IVD automation.
- Designed features and control logic for extraction, pipetting, lysis and eluate modules using C++, PLC/ST (Beckhoff IPC / TwinCAT 3) and model-based concepts.
- Delivered ISO 13485-oriented requirements, architecture, unit/integration/regression tests and DHF/VEP/VER/TCL documentation.
- Used Polarion, Jira, Confluence, Azure and AI-assisted documentation to improve traceability and engineering efficiency.
Vaibhav Ganvir
Last position:
Expert Software & Functions Engineer at AVL Software & Functions GmbH
E-Drive Control
- Performed Model-Based Development (MBD) of application software (ASW) functions for E-Drive control using AVL & customer toolchains
- Translated product requirements into scalable, high-performance Simulink models for high-visibility projects, ensuring compliance with V-Model, AUTOSAR, ASPICE, ISO 26262, MAAB, MISRA, MXAM
- Automatic code generation (.c, .h, .arxml) using Embedded Coder
- Analyzed and derived system and ASW requirements, along with test cases, using PTC Integrity, CodeBeamer & PikeTec TPT
- Performed Verification & Validation of ASW using MIL/SIL/HIL, model/code coverage, exception report, req. & test case traceability
- Reviewed requirements, test cases and ASW, providing feedback to testing & development teams to drive bug fixes & improvements
- Created signals in Visu-IT-ADD & Vector DaVinci Developer Classic
- Documented ASW functions using Visu-IT-FunDoc & customer tool
- Updated enterprise architecture (EA) framework for system & ASW
- Created whitebox specifications for Inverter subsystem using Visio
- Commissioned & tested Inverters on Power HIL
- Mentored colleagues to foster collaboration & knowledge sharing
Hendrik Wagner
Last position:
Software Test and Maintenance Support at Anton Paar ProveTec GmbH
- Add/create test specifications
- Conduct regression tests
- Conduct release tests
- Analyze Jira tickets
- Identify software defects and fix them with C#
Discover over 15,000 top freelancers
Statistics of experts using Programmable Logic Controller
Aggregated from the professional profiles of matched freelancers.
Experience
23 years
Position duration
4 years
Positions per freelancer
13
Top business areas
Product Development, Information Technology, Quality Assurance
Top industries
Manufacturing, Automotive, Information Technology
Certification focus areas
Information Technology, Quality Assurance, Product Development
Bachelor's degree or higher
89%
Master's degree or higher
54%
Doctorate
11%
Certifications per freelancer
3
Most common languages
German, English, French
Speak two or more languages
96%
Based on our profile pool as of 6 Sep 2026.
Daily rate distribution
The chart shows how the daily rates of freelancers in this technology are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.
Average rates of experts using Programmable Logic Controller
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 6 Sep 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
About the technology
PLC basics
A Programmable Logic Controller, or PLC, runs machines, lines, and process equipment. It reads sensors, drives actuators, and keeps industrial steps in the right order. Strong specialists work across startup, changeover, fault finding, and long-term support.
Where it fits
PLC work shows up in plants and sites where reliability matters.
- Machine control and packaging lines
- Conveyor, pump, and motor control
- Process skids and batch systems
- Safety interlocks and alarms
- Handover support for operations teams
Common ecosystems
PLC specialists rarely work on the controller alone. They often use ladder logic, function block, structured text, and vendor tools such as Siemens TIA Portal, Rockwell Studio 5000, Schneider EcoStruxure Control Expert, Omron Sysmac, or Beckhoff TwinCAT. They also connect HMIs, SCADA, and industrial Ethernet.
What good experts do
Strong professionals read electrical drawings, understand I/O mapping, and diagnose live faults without causing downtime. They write clear code, document changes, and keep controls logic easy to maintain. They also know how to work with electricians, operators, and production teams on site or remotely.
When companies bring help
Companies often look for freelance PLC expertise during commissioning, upgrades, breakdowns, and plant expansions. The need is common when legacy control code is hard to change, a vendor is unavailable, or a new machine must be tied into an existing line. In Germany, local language skills can help on site, but remote review of code and logic is often enough for smaller changes.
Deliverables to expect
A capable PLC specialist should be able to deliver clear, testable outputs.
- Controller code and versioned changes
- I/O lists and tag structures
- Commissioning and FAT/SAT support
- Fault analysis and root-cause notes
- Handover documents for maintenance
Frequently asked questions
What clients ask us most about Programmable Logic Controller — answered in short.
A Programmable Logic Controller runs the control logic that keeps industrial equipment moving in the right sequence. It reads inputs from sensors, decides what should happen next, and sends outputs to motors, valves, lights, and alarms. In practice, it is the core of many machine and process control systems.
A strong PLC specialist often works in ladder logic, but that is not the only option. Many systems also use function block diagram, structured text, and sequential logic, especially in more complex machines or process lines. The right choice depends on the hardware, the vendor environment, and how maintenance teams need to support it later.
A Programmable Logic Controller project often sits inside a vendor ecosystem rather than a single device. Siemens S7 and TIA Portal, Rockwell Automation with Studio 5000, Schneider Electric, Omron, and Beckhoff are common examples. A good specialist should be comfortable moving between hardware, programming tools, and the rest of the control stack.
Companies usually bring in PLC help during commissioning, retrofits, emergency troubleshooting, and expansions. It also makes sense when old code is poorly documented or when a machine must be integrated into an existing line without stopping production for long. Freelance support is useful when the internal team needs targeted expertise, not a permanent hire.
A Programmable Logic Controller is built for deterministic industrial control, so it is usually preferred for machines that must keep running under harsh conditions. PC-based systems can offer more flexibility and software-style tooling, but they often need more care around resilience and maintenance. Many real systems use both: the PLC for control, and a PC or server for reporting, visualization, or analytics.
A strong Programmable Logic Controller specialist usually also understands electrical schematics, field wiring, industrial networks, and safety circuits. HMI and SCADA work matters too, because operators need clear screens, alarms, and trends. Familiarity with drives, motion, sensors, and instrumentation is a big plus.
Many PLC tasks can be done remotely, such as code review, logic changes, backup checks, and documentation. On-site work is still needed for commissioning, wiring checks, live fault finding, and testing with real equipment. The best setup is often a mix of remote preparation and on-site validation.
Look for someone who can explain their PLC decisions clearly, not just name the tools they know. Good signs are clean code structure, sensible comments, version control discipline, and a methodical way to test changes before handing them over. They should also understand how maintenance teams will use the system after the project ends.
The average hourly rate of freelancers who have used Programmable Logic Controller in their recent projects is 94 €, which corresponds to a daily rate of about 754 € based on an 8-hour working day.
Of the freelancers who have used Programmable Logic Controller in their recent projects, 89% hold at least a Bachelor's degree, 54% hold at least a Master's degree, and 11% hold a doctorate.
On average, freelancers who have used Programmable Logic Controller in their recent projects have 23 years of professional experience, with a single engagement typically lasting around 4 years.
The most common languages among freelancers who have used Programmable Logic Controller in their recent projects are German (99%), English (92%), and French (20%).
The most common industries among freelancers who have used Programmable Logic Controller in their recent projects are Manufacturing (90%), Automotive (64%), and Information Technology (46%).
The most common business areas among freelancers who have used Programmable Logic Controller in their recent projects are Product Development (93%), Information Technology (72%), and Quality Assurance (71%).
Main locations of FRATCH Experts, who have recently used Programmable Logic Controller
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg 
Berlin 
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Munich 
Dusseldorf Request a free demo
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