Programmable Logic Controller Experts in Germany
in minutes from 15,000 CVs with the power of AIHire experts who configure PLCs, program Siemens S7 and other control systems, and troubleshoot machine logic for production lines, packaging equipment, and process plants in Germany. Get fast, precise matching with vetted, available freelancers.
Meet FRATCH Experts in Germany, who have recently used Programmable Logic Controller
Muhammad Tanveer Baig
Last position:
Embedded Systems Consultant / Architect | Integration and Validation Engineer / Manager at Ingenieurbüro Baig
Led the hardware development and validation of a safety-critical 400 V battery management system (BMS) for the TOGG SUV program; performed system architecture reviews, schematic validations, EMC and reliability tests, and root cause analyses in line with relevant automotive standards (ECE-R10, CISPR25, ISO-26262). Coordinated cross-border EU engineering teams, customer reviews, and technical documentation to deliver a production-ready, validated system.
Architected and integrated 22 state-of-the-art ADAS validation vehicles for BMW ADCAM and LIDAR programs at Magna Electronics; synchronized up to 26 heterogeneous sensors (LIDAR, RADAR, cameras, GNSS/INS) using PTP-based timing architectures. Defined the system architecture, HW/SW interfaces for hardware-in-the-loop (HIL) reprocessing, sensor integration strategies, and data acquisition frameworks. This enabled scalable vehicle-level validation, improved validation efficiency by 25%, and reduced project costs by €1.45 million.
End-to-end validation and integration of automotive radar platforms for a Daimler project at Continental. Developed automated open-loop hardware-in-the-loop (HIL) environments to accurately test target tracking KPIs, field of view limits, and thermal and voltage-related ECU state machines. Used a highly complex toolchain consisting of CANoe, Lauterbach Trace32, RADAR target simulators, and EMC shielding chambers for RF and system validation. Synchronized global, interdisciplinary teams to speed up troubleshooting and close critical technical gaps.
Reconstructed and validated the product architecture of an electromechanical e-bike by integrating and troubleshooting critical subsystems (BMS, motor control, sensors, HMI, electronic locking systems). Built a comprehensive system-level test bench for functional testing, fault reproduction, and performance analysis; coordinated suppliers and implemented corrective actions to improve reliability and traceability.
Defined the system architecture and validation strategy for a LIDAR platform developed in cooperation with Elmos Semiconductor; evaluated optical measurement concepts, SPAD detector integration, and system requirements, and created technical recommendations for product development and verification.
Developed LabVIEW-based automation and verification software for a high-precision hydraulic and electromechanical test system for FTE Automotive; integrated NI DAQ hardware for high-frequency real-time capture of physical measurement data. Developed automated test sequences, programmable endurance tests, troubleshooting routines, data logging, and analysis tools to improve test efficiency and traceability.
Successfully managed complete engineering life cycles for well-known industrial customers (Magna, Continental, Farasis, FTE Automotive, BMW, Daimler, TOGG) – from requirements engineering and proof of concept through system integration and validation to technical documentation, supplier coordination, and user training.
Thorsten Huber
Last position:
Product Owner, AI Manager at crazyALEX.de GmbH
Digitizing real-world places with 3D/LiDAR scans to make spatial data usable for AI applications and to derive concrete use cases and prototypes from it.
- Digital capture of real-world places as a basis for faster planning and analysis
- Browser-based access to 3D data for easier use and coordination
- Turning spatial data into concrete use cases, prototypes, and AI training scenarios
- Planning basis for urban development and other digital future applications
Keywords: LiDAR, 3D scan, AI, use cases, AI training, prototyping, Python, web development, data models, architecture
Goran Popovic
Last position:
Test Manager & Analyst at Festo / Questax GmbH
Project goal: Carrying out system tests and validating industrial communication and control systems, including requirements definition and verification.
Responsibilities:
- Test planning, test execution
- Test strategy, test cases, and test specifications
- Requirements analysis
- Ensuring traceability between requirements, test cases, and defects
- Carrying out regression and integration tests
- Defect analysis
- Simulation and validation
- NetSniffer Wireshark
- Supporting test automation (Python, CI/CD)
- Reporting
- Stakeholder coordination and agile collaboration (Scrum / SAFe / Kanban)
- V-Model
- CI/CD automation with Python, Groovy, and frameworks (Selenium, PyTest)
Technologies:: CAN, Modbus, Ethernet, PLC, PROFINET, Codebeamer ALM, Scrum, SAFe, MS Teams, Git, CI/CD with GitLab CI and TeamCity, Windows Batch, FAS, Wireshark, Python, Enterprise Architect (EA), AI tools (e.g. ChatGPT, Microsoft Copilot), VS Code, Tia Portal, SCL, Python (Selenium, PyTest)
Moritz Knüppel
Last position:
Scrum Master, Agile Coach at Name on request
Due to founding another company during Corona, the managing director stepped back from day-to-day operations, which left the team without leadership for around 3 years.
My task was to train a new Product Owner, form a cohesive team from the group of developers and the Product Owner, and coach this newly formed team into a state where self-organized value delivery for the customer was possible again.
Due to the political situation in the US, revenue dropped at my client's main customer, which made a change in the business model necessary for my client. I was allowed to support the transition from a service provider to an AI-first company with a broad customer base in an advisory and strategic role, hire staff, and facilitate several C-level negotiations between my client and its new customers.
TASKS
- Training the team and management in Scrum and agile ways of working
- Coaching a junior Product Owner to PSPO II level
- Mediation of conflicts during change processes
- C-level consulting and moderation of negotiations
- Developing and evaluating business models
- Leading the hiring process for 4 new employees
ACHIEVEMENTS
- Successfully coached the Product Owner to PSPO II level
- Formed a cohesive Scrum team from a team without leadership
- Restored self-organized value delivery for the customer
- Successful transformation to AI-native development (Claude)
- Successful change of the customer's business model
TOOLS & METHODS
- Team building
- NVC by Rosenberg
- Conflict management
- Workshop facilitation
- Negotiation facilitation
- Leadership coaching
- Personio hiring
Emil Ostberg
Last position:
Automation Engineer In House at Prevas AB
Working as an Automation Engineer in Prevas' in-house engineering team. My primary assignment involves developing and expanding ABB 800xA SCADA systems for a large-scale data center project. Responsibilities include SCADA graphic design, alarm management, system integration using OPC UA and Modbus, testing, verification, documentation, and commissioning support. In addition, I contribute to PLC and HMI development projects using Siemens, Rockwell, and ABB platforms and provide 24/7 remote support for industrial customers.
- ABB 800xA & ControlBuilder/ AC800M
- Rockwell Studio 5000 Logix Designer
- Siemens TIA Portal
- ABB 800xA
- Remote Support
- Troubleshooting hardware/software
Ljubomir Obrenovic
Last position:
Senior Software Test Engineer at Keil KTM GmbH
Temporary employment
- System black-box integration tests (BBIT, IVVQ): Execution of regression, release, acceptance, and compliance tests for safety-critical brake control units in the rail industry
- Software test application & integration: Runtime configuration of software components and libraries, validation of interfaces, configuration dependencies, and component interactions
- Test automation (FEAT framework): Co-development and further development of an automated test framework for test execution, reporting, and result analysis
- Functional safety (SiL4, FuSi): Ensuring compliance with safety requirements, traceability and coverage, as well as standards compliance according to EN50126/28/29
- Test automation for communication components: Configuration and validation of fieldbus (CAN) and Ethernet-based TCMS data communication interfaces (TRDP and CIP)
- Requirements analysis & shift-left (PTC Windchill ALM): Analysis of software and system artifacts to identify gaps, ambiguities, and redundancies early in the SDLC
- Test design & test case development: Derivation of test conditions, coverage strategies, and implementation of data-driven test cases (DDT), including reusable test data fixtures
- CI/CD & automation (Python, PowerShell, Jenkins, SVN): Automation of build, test, and HIL deployment processes as well as integration into CI/CD pipelines
- Test data & configuration management (XML): Maintenance and adaptation of XML test vectors and system configurations with automated integration into test environments
- Non-functional testing: Execution of performance and load tests to assess stability and system behavior
- Agile development & defect management (JIRA, Confluence): Participation in Scrum teams, test coordination, review of test artifacts, as well as defect tracking and root-cause analysis
- Error analysis & debugging (CANoe, CANalyzer): Analysis of errors and message flows across multiple system layers (application to bus)
- Model-based analysis (UML, Enterprise Architect): Specification of SUT/SOW and support for systematic test control
- Process & test documentation: Creation of integration and test documentation according to internal quality and certification requirements
Saqib Javed
Last position:
AI Developer / AI Engineer (Lead) at KOM4TEC GmbH
- Conceptual design and implementation of modular AI assistants for sales and business processes in the Microsoft ecosystem (Agentic AI, Copilot extensions)
- Frontend architecture and development with React + TypeScript for embedded chat and assistant surfaces (streaming UI, hooks, React Query, OpenAPI clients)
- Enterprise-level agent development: reusable skill/agent library, MCP server, review and compliance gates
- LLM integration into the user experience: Anthropic (Claude), OpenAI, tool use, RAG pipelines, prompt engineering, guardrails
- Architecture and code review consulting as well as mentoring in the AI development team
- Integration with Microsoft Graph, Power Platform, and Azure services
- Technologies: React, TypeScript, Anthropic Claude, OpenAI, MCP, RAG, Microsoft Graph, Power Platform, Azure
Jens-Uwe Peter
Last position:
Architecture and Programming for Automotive Test Bench Platform at Automotive Supplier
In this project, I was responsible for the design and implementation of a new, modular, and highly scalable test bench platform for an automotive supplier. My focus was on developing a robust system architecture and programming the associated software, with consistent use of UML modeling throughout. This structured approach made it possible to greatly increase the reusability of individual LabVIEW test modules and to significantly reduce development time for follow-up projects. I also integrated modern automotive standards such as CAN FD, LIN, and safety requirements, which made the solution future-proof.
Technologies: LabVIEW, Visio, UML, CAN FD, LIN, DMM, Safety, image processing, project management, HMI, C#, C++, Python, Rust, CI
Udo Neubauer
Last position:
Project Manager / Rollout Coordinator at BWI
Rollout of printers and PCs
- Effective management of external service providers to ensure smooth operations.
- Planning and implementation of a global rollout for 150,000 clients.
- Carrying out a comprehensive risk analysis, including overall risk, site-specific risks, and security risks.
- Successful consolidation of two existing ServiceNow systems to optimize service management.
- Close coordination with program management to achieve the project goals.
Saurabh Helambe
Last position:
Master Thesis, Simulation at AVL in Germany
- Engineered and validated a full-vehicle thermal management system in MiL simulation, achieving 95% correlation accuracy against real-world vehicle measurements, directly supporting virtual calibration and reducing dependency on physical test benches.
- Led end-to-end Model-in-the-Loop (MiL) simulation development using AVL CruiseM and MATLAB/Simulink, covering system architecture, parameterization, and validation.
- Acquired and analyzed vehicle sensor measurements (temperature, volumetric flow rate) using dSpace MicroAutoBox (HiL) and IPEmotion, translating raw data into actionable calibration insights.
- Calibrated and optimized critical actuators and thermal components - pumps, valves, electric heaters, heat exchangers, and refrigerant circuits and identified/integrated previously missing physical behaviors to close the gap between simulated and real vehicle performance.
- Designed and tuned an integrated actuator controller with precisely calibrated parameters, producing a high-accuracy virtual model adopted for downstream development use.
Olfa Azzabi
Last position:
Senior Embedded Software Engineer / Function Developer at Enginius GmbH (FAUN GROUP)
- Developed model-based software for hydrogen tank control units using MATLAB/Simulink, aligned with ISO 26262 functional safety requirements
- Performed system integration and software verification across MIL and HIL environments using dSPACE and Vector tools
- Defined software architecture (SADS) with interface specifications for CAN, analog, and digital communication protocols
- Generated production-ready embedded C code using Simulink Embedded Coder; created and maintained A2L calibration files with CANape
- Designed and executed MIL/HIL test cases ensuring full coverage of functional and safety requirements
- Implemented CODESYS PLC applications on IFM ecomatController; applied CAN and Modbus TCP/IP communication protocols
- Contributed to HMI/UI development using Qt/C++ on Linux (Qt Creator)
- Applied agile Kanban workflow with Git-based version control (Bitbucket)
Tools: MATLAB, Simulink, CANape, CANalyzer, PCAN-View, Embedded Coder, CODESYS, TTC2038/PXROS, Codebeamer, Jira, Git
Daniel Sedlack
Last position:
Senior Software Engineer at energielenker solutions GmbH
- Designed and implemented a Python-based ETL pipeline with the Dagster framework to transform raw energy data from heterogeneous sources using InfluxDB and visualizations in Grafana
- Defined time-based and dependency-based jobs
- Deployed to managed Kubernetes clusters using Helm
- Integrated InfluxDB Cloud
- Prepared data for use in Grafana, including cleaning, normalization, and time-based resampling in Python
- Developed dashboards and visualizations in Grafana
- Developed unit tests with mocking using pytest
- Set up a CI/CD pipeline in GitLab
Technologies: Python, Dagster, InfluxDB, Grafana, pandas, pytest, REST, CI/CD, GitLab, Container, Kubernetes, Helm, Docker, Cloud
Kusay Tomeh
Last position:
Freelance System & Software Architect - DNA-Extraction Robot at QIAGEN GmbH
- System and software architecture for the QIA-symphony Connect DNA-extraction robot in Life Science / IVD automation.
- Designed features and control logic for extraction, pipetting, lysis and eluate modules using C++, PLC/ST (Beckhoff IPC / TwinCAT 3) and model-based concepts.
- Delivered ISO 13485-oriented requirements, architecture, unit/integration/regression tests and DHF/VEP/VER/TCL documentation.
- Used Polarion, Jira, Confluence, Azure and AI-assisted documentation to improve traceability and engineering efficiency.
Vaibhav Ganvir
Last position:
Expert Software & Functions Engineer at AVL Software & Functions GmbH
E-Drive Control
- Performed Model-Based Development (MBD) of application software (ASW) functions for E-Drive control using AVL & customer toolchains
- Translated product requirements into scalable, high-performance Simulink models for high-visibility projects, ensuring compliance with V-Model, AUTOSAR, ASPICE, ISO 26262, MAAB, MISRA, MXAM
- Automatic code generation (.c, .h, .arxml) using Embedded Coder
- Analyzed and derived system and ASW requirements, along with test cases, using PTC Integrity, CodeBeamer & PikeTec TPT
- Performed Verification & Validation of ASW using MIL/SIL/HIL, model/code coverage, exception report, req. & test case traceability
- Reviewed requirements, test cases and ASW, providing feedback to testing & development teams to drive bug fixes & improvements
- Created signals in Visu-IT-ADD & Vector DaVinci Developer Classic
- Documented ASW functions using Visu-IT-FunDoc & customer tool
- Updated enterprise architecture (EA) framework for system & ASW
- Created whitebox specifications for Inverter subsystem using Visio
- Commissioned & tested Inverters on Power HIL
- Mentored colleagues to foster collaboration & knowledge sharing
Hendrik Wagner
Last position:
Software Test and Maintenance Support at Anton Paar ProveTec GmbH
- Add/create test specifications
- Conduct regression tests
- Conduct release tests
- Analyze Jira tickets
- Identify software defects and fix them with C#
Discover over 15,000 top freelancers
Statistics of experts using Programmable Logic Controller
Aggregated from the professional profiles of matched freelancers.
Experience
23 years
Position duration
3.9 years
Positions per freelancer
13
Top business areas
Product Development, Information Technology, Project Management
Top industries
Manufacturing, Automotive, Information Technology
Certification focus areas
Information Technology, Quality Assurance, Product Development
Bachelor's degree or higher
89%
Master's degree or higher
54%
Doctorate
10%
Certifications per freelancer
3
Most common languages
German, English, French
Speak two or more languages
96%
Based on our profile pool as of 30 Aug 2026.
Daily rate distribution
The chart shows how the daily rates of freelancers in this technology in Germany are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.
Average rates of experts in Germany using Programmable Logic Controller
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 30 Aug 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
About the technology
PLC basics
A Programmable Logic Controller, or PLC, is the control unit that runs machines, lines, and industrial equipment. It reads sensors, executes logic, and sends commands to drives, valves, motors, and alarms. Companies use it to keep operations stable, safe, and repeatable.
Common systems
PLC work often centers on vendor ecosystems and their engineering tools.
- Siemens S7, TIA Portal, and Step7
- Allen-Bradley and Studio 5000
- Mitsubishi, Omron, Beckhoff, and Schneider Electric
- HMIs, I/O modules, and industrial networks
What specialists deliver
Strong specialists write and maintain control logic, handle commissioning, and adjust sequences during ramp-up. They also support fault finding, alarm handling, interlocks, and communication with SCADA or MES systems. Good work shows up in clear documentation and clean handover.
When companies hire
Companies bring in freelance PLC experts when a line is being built, retrofitted, or stopped by a fault that needs fast diagnosis. They also help when a plant changes product formats, adds sensors, or migrates old logic to a new platform. In Germany, this often involves site work in manufacturing and process industry settings.
Good signals
- Experience with the exact PLC platform in use
- Safe handling of machine start-up and change control
- Strong debugging of I/O, communication, and timing issues
- Clear wiring, test, and handover documentation
- Comfort working with maintenance, production, and electrical teams
Adjacent skills
PLC specialists often need more than ladder logic. Useful nearby skills include industrial networking, safety circuits, motion control, HMI screens, SCADA integration, and reading electrical drawings. For remote collaboration, they should also explain changes clearly and support on-site teams during testing and commissioning.
Frequently asked questions
The facts hiring teams ask for most often when it comes to Programmable Logic Controller.
A Programmable Logic Controller runs the control logic that keeps industrial equipment moving in the right order. It reacts to inputs from sensors and switches, then controls outputs such as motors, valves, alarms, and safety signals. That makes it central to machines, production lines, and process systems.
Bring in a PLC specialist when a project needs fast commissioning, a platform migration, or urgent fault finding. Freelancers are also useful when the internal team knows the machine but lacks time for detailed debugging, documentation, or controls integration. They can step in for a single site visit or a longer change project.
No, but the terms are closely related. PLC is the general term in English, while SPS is the common German term for the same type of control system. Siemens S7 is a widely used PLC family, so people often search for the platform name when they really need PLC expertise.
A strong Programmable Logic Controller expert usually knows the platform your site already uses, not just one language or one brand. In practice, that often means Siemens, Allen-Bradley, Beckhoff, Omron, Mitsubishi, or Schneider Electric tools and their related engineering environments. Exact platform fit matters more than broad claims.
A good PLC professional should also understand industrial networking, HMIs, SCADA, drives, and basic electrical documentation. Safety circuits, sensors, actuators, and motion control are often part of the same scope. The best specialists can work across logic, wiring, and commissioning without losing track of the process.
A Programmable Logic Controller project needs enough experience to match the risk and complexity of the equipment. Small logic changes may only need a specialist who knows the platform well, while plant start-ups or migration work need someone who has handled testing, version control, and rollback planning before. Look for proven project evidence, not vague claims.
Many PLC tasks can start remotely, such as code review, troubleshooting, and planning changes. But commissioning, wiring checks, cabinet inspections, and final sign-off usually need on-site presence. In Germany, hybrid collaboration is common when the machine is local and the specialist can travel for testing phases.
Ask for examples that match your exact environment, not just general control work. A strong Programmable Logic Controller expert can explain how they debug faults, protect safe operation, document changes, and support handover to maintenance. Clear answers about testing and commissioning are a better sign than broad promises.
The average hourly rate of freelancers in Germany who have used Programmable Logic Controller in their recent projects is 95 €, which corresponds to a daily rate of about 762 € based on an 8-hour working day.
Of the freelancers in Germany who have used Programmable Logic Controller in their recent projects, 89% hold at least a Bachelor's degree, 54% hold at least a Master's degree, and 10% hold a doctorate.
On average, freelancers in Germany who have used Programmable Logic Controller in their recent projects have 23 years of professional experience, with a single engagement typically lasting around 3.9 years.
The most common languages among freelancers in Germany who have used Programmable Logic Controller in their recent projects are German (99%), English (93%), and French (19%).
The most common industries among freelancers in Germany who have used Programmable Logic Controller in their recent projects are Manufacturing (89%), Automotive (64%), and Information Technology (49%).
The most common business areas among freelancers in Germany who have used Programmable Logic Controller in their recent projects are Product Development (92%), Information Technology (73%), and Project Management (70%).
Main locations of FRATCH Experts, who have recently used Programmable Logic Controller
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
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