Programmable Logic Controller Experts in Dusseldorf
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Meet FRATCH Experts in Dusseldorf, who have recently used Programmable Logic Controller
Sergo Neuwert
Last position:
SAP Principal Consultant (RM-CA) at Vodafone GmbH
- Support in fit-gap analysis for three RM-CA systems focusing on sub-ledger reconciliation, dunning, and collections processes.
- Stakeholder management in international teams (business colleagues, IT colleagues, and external partners).
- Escalation and risk management (PM).
- Cost and budget calculation (PM).
- Support in shaping the strategic direction of the global collections system.
- Resolving technical challenges for the central collections system (multi-company operation).
- High-level design of the central AR system with focus on scalability and process harmonization.
Kaliyan Muthukrishnan
Last position:
Techno-Functional Consultant – Digital Lab & Manufacturing Systems at Dynavax Technologies
- Led SampleManager LIMS 21.x & LabWare LIMS v8 implementation, reducing manual lab errors by 40% and improving data traceability.
- Configured LW LIMS & SM LIMS 21.2: workflow design, role-based access control (RBAC), and master data management.
- Designed and configured LES workflows: sample lifecycle management, test assignments, approvals, and result review processes.
- Managed Master Menu and CI configuration, ensuring consistency, data integrity, and regulatory compliance.
- Integrated LIMS 21.2 with MES, ERP, EM, WinKQCL (Lonza MODA), SoftMax Pro, Empower, and Chromeleon CDS via REST APIs and web services.
- Implemented PAS-X MES: architecture design, multi-platform implementation (PAS-X, Siemens Opcenter), and integration with PLC, SCADA, and DCS systems.
- Executed IQ/OQ/PQ qualification protocols and Validation Summary Reports (VSR) for QC analytical and utility systems in aseptic and sterile production environments.
- Developed and reviewed Risk Assessments, Traceability Matrices, and Data Integrity evaluations in accordance with ALCOA+, 21 CFR Part 11, and EU Annex 11.
- Led EMA/FDA/WHO inspection readiness, standardized CQV SOPs, enabled digital CQV integration (LIMS/CDS/MES/SCADA/ERP/SDMS), and ensured 21 CFR Part 11 & Annex 11 compliance.
- Managed secure OT cybersecurity: network configuration and access control.
- Configured NuGenesis SDMS for document/data management, CDS/LIMS integration, workflow automation, and reporting.
Daniel Pohl
Last position:
Freelancer in industrial automation engineering at dPSolutions
- Independent work as a PLC and software specialist focusing on automation and custom machinery
- Programming, modernization, expansion and optimization of production plants with focus on efficiency improvements, data transparency and system integration
- PLC programming and safety with Siemens S7 Classic/TIA-Portal, Beckhoff TwinCAT 2/3 and CoDeSys
- Development of high-level language software and database applications (.NET / C#, C++, Visual Basic .NET, Borland/Embarcadero C++)
- Development of custom software solutions for industrial automation, including embedded systems (Raspberry Pi, Arduino, NodeMCU, ESP8266)
- System integration of external systems such as readers, printers, scales, scanners and cameras, as well as various fieldbus systems (Ethernet, Profinet, Profibus, EtherCAT, CAN bus, RS232, TCP/IP)
- Creation of visualizations and HMI applications with Siemens WinCC flexible, Beckhoff HMI and .NET front-ends
- Design, development and integration of machine vision solutions (Keyence, Cognex, AVS Alfavision, camera systems) in PLC and PC environments
- Design and implementation of process data acquisition systems and traceability solutions (100% traceability) based on Microsoft SQL Server (Compact, Express, Server) including stored procedures and direct PLC-SQL communication
- Creation of software and PLC concepts, standard function blocks and project libraries for PLC and high-level language projects
- Design and programming of conveyor, testing, assembly, packaging and grinding systems in industries such as automotive, chemical, food, electronics and machinery and plant engineering
- Conducting workshops and training on Siemens TIA-Portal, STEP7 Classic, Beckhoff TwinCAT (including TwinSAFE) as well as topics like architectures, safety, database integration and documentation
- Creation of technical documentation, manuals, training materials and class documentation with Microsoft Office and Doxygen
- Project management tasks from requirement analysis through planning, concept development and supplier coordination to commissioning, production support and maintenance
Shazeb Siraj
Last position:
Senior SAP EWM Consultant at Westernacher Business Management Consulting GmbH & Co. KG
- SAP EWM implementation for automotive customers in Bavaria: Participated in planning and executing the SAP EWM implementation, including developing WRICEF objects tailored to specific customer requirements. The project also involved integrating SAP EWM with an automated high-bay warehouse system from MIA Systems. Provided extensive support to the client through troubleshooting and training during various testing phases, including functional and integration tests.
- SAP EWM implementation at a leading chocolate manufacturer: Supported the realization phase of the project by setting up processes in SAP EWM, warehouse routing using POSC & LOSC, creating FSDs for WRICEF objects, and conducting handover training.
- SAP EWM rollout for a household goods manufacturer in Germany: Took part in the realization phase of the project and developed concepts such as tugger train for production supply across multiple stations to deliver goods to the production feed area. Conducted user training and handover.
- SAP EWM MFS reverse engineering at one of the world's largest 3PLs: Analyzed and documented the custom SAP EWM MFS implementation, developed a blueprint, created detailed process flows with SAP Signavio, and prepared FSDs for all custom WRICEF objects.
Rachid Raji
Last position:
Self-employed at R&A Engineering GmbH
- Development and programming of PLC controllers and servo drives, such as TIA Portal, Siemens Step7 Classic, RSlogix/Studio5000, Unity Pro and CODESYS
- Visualization systems WinCC, FactoryTalk VIEW
- Integration of various fieldbuses into automation devices (PROFIBUS, PROFINET, DeviceNet, ControlNet, Ethernet/IP, MODBUS)
- Script programming (C# / VB.Net / VBscript / VBA)
- Selection of electrical components and systems
- Commissioning and optimization of simple to complex plants and machines
- Planning and creation of electrical schematics
- Preparation of installation plans
- Preparation of bills of materials and technical calculations
- Feasibility studies
Ralph Kehmeier
Last position:
Self-Schooling
- PLC (Programmable Logic Controller)
- LD (Ladder Diagram / Ladder Logic)
- ST (Structured Text)
- CodeSys
Fabian Schipmann
Last position:
ABB
- Handling of various components between feed conveyor, machine, discharge conveyor and, depending on the component, XZY palletizing and depalletizing with handling of intermediate layers
- Position recognition of parts using a robot-guided Sensopart camera communicating via PC interface with the robot
- Search runs during depalletizing for parts and pallet stack height
- Insertion of the part on two centering pins in the machine within a tolerance of <1.5 mm
- Complete 3D CAD simulation, offline programming, first configuration on site, full commissioning of the camera
- Profinet configuration to the PLC and gripper
- On-site commissioning at customer
Discover over 15,000 top freelancers
Statistics of experts using Programmable Logic Controller
Aggregated from the professional profiles of matched freelancers.
Experience
16 years (Germany: 23 years)
Position duration
3.2 years (Germany: 3.9 years)
Positions per freelancer
8 (Germany: 13)
Top business areas
Information Technology, Operations, Production
Top industries
Manufacturing, Automotive, Food and Beverage
Certification focus areas
Information Technology, Product Development, Supply Chain Management
Bachelor's degree or higher
83% (Germany: 89%)
Master's degree or higher
50% (Germany: 54%)
Certifications per freelancer
3
Most common languages
German, English, Arabic
Speak two or more languages
100% (Germany: 96%)
Based on our profile pool as of 30 Aug 2026.
Daily rate distribution
The chart shows how the daily rates of freelancers in this technology in Dusseldorf are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.
Average rates of experts in Dusseldorf using Programmable Logic Controller
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 30 Aug 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
About the technology
PLC basics
A Programmable Logic Controller, or PLC, is the control system that runs machines, lines, and industrial processes. It reads sensors, makes logic decisions, and drives outputs such as motors, valves, and alarms. Strong specialists know how to keep this control reliable, clear, and safe.
Where it is used
- Discrete manufacturing and assembly lines
- Process plants with pumps, tanks, and dosing
- Packaging, sorting, and material handling
- Building automation and utility control
PLC work shows up anywhere equipment must react in real time. In Dusseldorf, that often means production sites, logistics systems, and plant equipment that cannot afford long downtime.
Common ecosystems
The right expert usually knows the controller family as well as the software around it. Common names include Siemens SIMATIC and S7, Rockwell Automation Allen-Bradley, Schneider Electric Modicon, and Mitsubishi Electric systems. They also work with HMI screens, SCADA, drives, remote I/O, and industrial networks such as PROFINET, Profibus, Ethernet/IP, and Modbus.
What strong specialists deliver
Good PLC professionals do more than write ladder logic. They structure control code well, test sequences carefully, document changes, and support commissioning and fault finding on site or remotely. They also understand how to read electrical drawings, trace signals, and work with maintenance teams.
When companies bring them in
Companies look for freelance PLC expertise when a line needs a new control program, a retrofit, or a fast fix after a fault. They also bring in specialists for migrations between controller families, HMI updates, factory acceptance testing, and plant expansion. In Dusseldorf, short on-site visits often pair well with remote code review and documentation work.
What to check before hiring
- Experience with the exact PLC family in use
- Ability to read schematics and signal lists
- Comfort with commissioning and troubleshooting
- Clear documentation and change control habits
A strong specialist explains the control logic in plain language and can show how they test it. That matters as much as coding skill, because PLC work affects uptime, safety, and production flow.
Frequently asked questions
Questions about Programmable Logic Controller? Start with the answers below.
A strong Programmable Logic Controller specialist designs and maintains the control logic that runs industrial equipment. That includes sensors, actuators, interlocks, alarms, and sequence control. They also help test, commission, and troubleshoot the system when a line stops behaving as expected.
No, PLC is the controller that makes the decisions at machine level. SCADA supervises the process, while HMI is the operator interface used to monitor and control it. A good expert often works across all three, but the roles are not the same.
The best fit depends on your installed base, but Programmable Logic Controller work often centers on Siemens S7, Allen-Bradley, Schneider Modicon, Mitsubishi, and similar systems. Look for someone who knows your exact platform, the associated software, and the field devices around it. That reduces commissioning risk and speeds up fault finding.
A capable Programmable Logic Controller professional should understand electrical drawings, sensors, drives, safety circuits, and industrial communication networks. Experience with HMI, SCADA, version control, and structured documentation is also valuable. These skills help them solve the full control problem, not just the code.
That depends on the scope, but PLC work becomes risky when the expert has never touched the same controller family or machine type. Small logic changes may need only a focused specialist, while retrofits, migrations, and commissioning need deeper system knowledge. If downtime matters, choose someone who has handled troubleshooting under pressure.
Many Programmable Logic Controller tasks can be done remotely, such as code review, logic changes, documentation, and support during testing. But commissioning, wiring checks, and fault tracing on live equipment often require on-site presence. In Dusseldorf, a hybrid setup is common when a local visit is needed only for critical steps.
Look for clear code structure, good comments, safe change handling, and the ability to explain their decisions. A strong PLC specialist can describe how they test sequences, handle alarms, and protect uptime. Ask for examples of commissioning work, fault resolution, and documentation quality.
Programmable Logic Controller work is one part of industrial automation, focused on deterministic machine and process control. Industrial automation can also include robotics, vision systems, data collection, and plant integration. A broad specialist may cover all of that, but you still want a PLC expert who is strong on the controller and the machine behavior.
The average hourly rate of freelancers in Dusseldorf, Germany who have used Programmable Logic Controller in their recent projects is 98 €, which corresponds to a daily rate of about 786 € based on an 8-hour working day.
Of the freelancers in Dusseldorf, Germany who have used Programmable Logic Controller in their recent projects, 83% hold at least a Bachelor's degree and 50% hold at least a Master's degree.
On average, freelancers in Dusseldorf, Germany who have used Programmable Logic Controller in their recent projects have 16 years of professional experience, with a single engagement typically lasting around 3.2 years.
The most common languages among freelancers in Dusseldorf, Germany who have used Programmable Logic Controller in their recent projects are German (100%), English (100%), and Arabic (14%).
The most common industries among freelancers in Dusseldorf, Germany who have used Programmable Logic Controller in their recent projects are Manufacturing (86%), Automotive (43%), and Food and Beverage (43%).
The most common business areas among freelancers in Dusseldorf, Germany who have used Programmable Logic Controller in their recent projects are Information Technology (71%), Operations (71%), and Production (71%).
Main locations of FRATCH Experts, who have recently used Programmable Logic Controller
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
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