Manufacturing Execution System Expert

• Developed business strategy, positioning, and market approach for a new B2B and B2C trading company.
• Designed and implemented the corporate website and online shop end to end, and coordinated suppliers and digital sales capabilities.

The consultant's responsibilities/actions are:

• Consulting on the migration of material master & PP Master data
• Prepare Article List template for Cutover Phase
• Implementation of data cleansing measures using individual and bulk changes
• SAP all mandatory fields data extraction regarding Business needed
• SAP migration, Cutover, Testing, BAT, UAT
• Align with the multiple Stakeholders regarding Data from Legacy and SAP System
• Deployed SAP MM best practice (guided configurations, active methodologies and road map for project initiation)

SAP ERP | SAP GEMINI | SAP Fields Coordination | Documentation | SAP IDoc | SAP Integration | SAP End-to-End Process | SAP MM (Material Management) | SAP Functional Consultant | SAP Gap analysis | SAP MDM (Master Data Management) | Data Migration & Management

• Identified operational improvement opportunities together with production, engineering and management teams.
• Prioritized use cases according to measurable operational value rather than technology availability.
• Developed solutions around production performance, OEE, quality, traceability, reporting and process transparency.
• Translated operational requirements into required machine data, interfaces, information models and application requirements.
• Defined target architectures and integration approaches for heterogeneous brownfield production environments.
• Moved prioritized use cases from workshop and concept stages into concrete implementation projects.
• Coordinated manufacturing, OT, IT and technology stakeholders during implementation.
• Established reusable approaches to scale successful solutions beyond individual machines or pilot areas.

• Project management for software projects in the brake control unit area with a focus on deadlines, costs, and quality.
• Planning, control, and reporting of project progress, risks, dependencies, and work packages.
• Planning and tracking of work packages using PTC Integrity.
• Organizing and moderating customer meetings as well as coordination with internal departments, external suppliers, and third parties.
• Creating and maintaining project documentation according to Automotive SPICE requirements as well as management reporting.

• Designed an open clinical framework for digitalization in pharma and clinical software development.
• Developed a minimum viable product (MVP) for the framework, applying agile methodologies and rapid prototyping best practices while ensuring GxP validation and HIPAA compliance.

• Management of IT with 10 employees, including budget and personnel responsibility.
• Harmonization of the Navision systems in Germany, Switzerland and Austria.
• Connection of the ERP systems in Switzerland, Austria and Italy to the central Microsoft Power BI systems in Germany.
• Rollout of a new firewall at 10 locations in D, CH and A.
• Evaluation of a new DMS.
• Migration to Windows 10 / 11.
• Transformation of 9 countries into ONE Europe.
• Start of NIS2 implementation in 5 European countries.

• Leading innovation strategy and the establishment of an AI-native Production System at DIGITALSINN, a content and experience production company.
• Responsibility for innovation direction, AI integration strategy, and production platform architecture
• Establishing a fully AI-driven Production System to transform content operations for brand and agency clients
• Building the strategic positioning of DIGITALSINN as a Production System partner within the DACH market
• Client advisory on AI-native operating models, content automation, and scalable production infrastructure

• Creation of Power BI management reports

• Environment: SAP ECC 6.0, Power BI

• Replacement and renewal of the existing client PCs with an upgrade to Windows 11 and mobile workstations with laptops and docking stations
• Introduction of Office365 with OneDrive use
• Introduction of e-invoicing with DATEV accounting software
• Revision of the standard office applications in daily use
• File storage in SharePoint instead of local data storage
• New authorization structure for users
• Use of Microsoft accounts to synchronize profiles
• Reorganization of the document scanning process with storage in SharePoint
• New backup concept in addition to the Microsoft cloud solution
• Introduction of new data structures: review and separation of data into active, inactive, private, business
• Simplification of processes
• Increased data security and improved security
• Permanent data availability at all internal and external workplaces

• Led development of RunBot AI assistant autonomously using LLM-powered workflow automation (React, TypeScript, Java, MongoDB, NATS)
• Architected TMS platform providing unified transportation management and real-time logistics visibility with AI processing pipelines
• Designed event-driven microservices architecture supporting marketplace
• Drove architectural decisions and technical leadership across full-stack platform development

• System and software architecture for the QIA-symphony Connect DNA-extraction robot in Life Science / IVD automation.
• Designed features and control logic for extraction, pipetting, lysis and eluate modules using C++, PLC/ST (Beckhoff IPC / TwinCAT 3) and model-based concepts.
• Delivered ISO 13485-oriented requirements, architecture, unit/integration/regression tests and DHF/VEP/VER/TCL documentation.
• Used Polarion, Jira, Confluence, Azure and AI-assisted documentation to improve traceability and engineering efficiency.

Development and Implementation

• Conceptualization and implementation of the various requirements.
• Experience and ability to collaborate with other delivery teams
• Lead a team of 15 people taking care of matters including monitoring operations, delegating tasks and managing budgets.
• Act as product owner and represent the product vision, strategy and priorities in the area of production operations.
• Work closely with the members of the area including developers, analysts and QA to ensure the successful delivery of logistics features and improvements.
• Lead the process design and lead the build team for the SAP implementation (EU countries) and post-merger integration in SAP PP, QM, MM, APO and SD modules.
• Implemented and optimized MRP Live (MD01N) for multiple plants, improving planning runtime
• Worked with business users to transition from classic MRP to MRP Live
• Implemented SAP QM module, including quality planning and inspection lot processing, resulting in a 20% improvement in product quality compliance.
• Developed and tested custom reports using SAP Query and ABAP for MES data analytics, improving visibility into yield rates and resource utilization.
• Translate production requirements into clear and actionable user stories, acceptance criteria and technical specifications.
• Skilled in discrete, and process/manufacturing (PP-PI) environments; deep understanding of master data, production & process orders, recipe management, batch management, capacity & scheduling, shop floor control, and integration with QM, MM, EWM, MES.
• Worked in Variant configuration (VC)
• Supported international rollouts and transformation projects for SAP PP, QM, PPDS, aATP, EWM, and Variant Configuration within a global strategy.
• Tested functionalities for various business scenarios include interface systems
• Involved in SIT and UAT and cutover activities

Technology: Project Management, SAP PP, QM, MM, APO, ABAP OO, HANA Modelling, FIORI, SAP UI5, AMDP, SAP SD, SAP FICO and S4 HANA Emedded analytics

• Held direct line management responsibility for a team of 4 Platform Engineers — owning hiring, performance reviews, and career development — while establishing a shared engineering standards framework and coaching culture that accelerated delivery across client engagements.
• Led a team of engineers to architect a cloud-native voice AI system for a major inspection client, enabling 2,500 field inspectors to document work fully hands-free via real-time transcription and AI agents — eliminating manual data entry across 440,000 inspections per month and reducing per-user cost from $9 to $1. Stack: AWS (DynamoDB, S3, Transcribe, CloudFront, API Gateway, Bedrock), ElevenLabs, Claude.
• Led a team of engineers to automate multi-region Kubernetes cluster management for a global SaaS leader, reducing provisioning time from 3 weeks to under a day and eliminating 90% of configuration errors. Stack: EKS, Terragrunt, Python, Bash, ArgoCD.
• Accelerator - Cloud-Agnostic AI Platform: Architected and delivered a cloud-agnostic, Kubernetes-native platform as an accelerator, enabling multi-tenant, enterprise-scale management of self-hosted LLMs with concurrent deployment of multiple base models and dynamic LoRA adapter serving. Designed production infrastructure using open-source tooling (ArgoCD, Karpenter, vLLM, SGLang) with automated model lifecycle management, API security (Keycloak + LiteLLM), and cost-optimized GPU provisioning.

Initial Situation: Targeted professional development in the SAP S/4HANA environment with a focus on expanding the SAP PP core competency toward SAP MM, supply chain processes and SAP Fiori.

Responsibilities & Approach:

• Deepening of integrated end-to-end processes between SAP PP and SAP MM
• Expansion of knowledge in SAP Fiori, SAP Best Practices and process design
• Further training in the areas of data migration, SAP table structures and solution architecture
• Deepening of SAP S/4HANA ePP/DS and Demand Planning
• Expansion of methodological skills in the area of workshop facilitation and requirements analysis

Results:

• Expansion of SAP PP expertise to include SAP MM and supply chain processes
• In-depth knowledge of SAP Fiori and SAP S/4HANA Best Practices
• Expansion of consulting expertise for end-to-end processes in the manufacturing environment