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Injection Molding Expert

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Hire experts who design molds, tune plastic injection molding processes, and improve production quality for prototypes and high-volume parts. FRATCH matches you quickly with vetted, available freelancers whose skills fit your manufacturing needs.

Meet FRATCH Experts who have recently used Injection Molding

Verified expert

Oliver A.

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Interim Managing Director | Plant Manager Production & Processes | Transformation | Restructuring

Efringen-Kirchen
Oliver A.

Last position:

Interim Project Manager Transformation & Restructuring at Interim Mandat

  • Stabilization of a loss-making production site and operational implementation of a comprehensive transformation and restructuring program.

  • Management of the transformation and restructuring project

  • Coordination between management and external consulting firms

  • Operational management of restructuring measures

  • Sparring partner to management for strategic and operational decisions

  • Adjusted personnel structure from 400 to 300 employees

  • Return to operating profits

  • Production output stabilized despite the restructuring

  • Implementation of an investment program of over 14 Mio. € to modernize the production site

Verified expert

Volker W.

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Senior Quality & Process Manager

Altdorf
Volker W.

Last position:

Analyst – Platform Optimization at TradingView ProRealtime

Programming custom indicators with ProBuilder (for the ProRealTime platform)

6 months at RCP - Rabe Academy (basics - trading account - TWS Interactive Brokers) Focus: ETH price history - NVIDIA stock (NASDAQ and CBOE)

  • 500 hours total (TradingView & ProRealTime), including approx. 1,500 hours of tick data analysis using ProRealTime

Systematic market analysis, development of custom indicators, pattern recognition.

Verified expert

Jonathan W.

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Freelance project manager and consultant

Dittweiler
Jonathan W.

Last position:

Freelance project manager and consultant at Freelance project manager and consultant

  • Technical project manager for injection molds, medical:
  • Supplier management
  • Schedule planning and coordination
  • Supplier visits
  • Relocation
  • New tools and tool revisions
  • Technical project manager and coordinator for wiper systems, international automotive:
  • Communication and facilitation of internal and customer meetings
  • Coordination of team activities
  • Communication with suppliers and supplier management
  • Planning and carrying out plant tests
  • Industrial engineer for bumper projects, automotive:
  • Plant planning and procurement
  • Process planning and optimization
  • Internal and external communication
  • Consulting for Tier 1 automotive on plastic injection molding production:
  • Layout planning
  • Capacity planning
  • Recommendation of machine and tool suppliers
Verified expert

Eugen P.

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Interim Project Manager / Program Management / Operational Excellence

Kolitzheim
Eugen P.

Last position:

Interim Project Manager / Program Management / Operational Excellence

Verified expert

Michael S.

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Principal Consultant / Managing Director

Spremberg
Michael S.

Last position:

Principal Consultant / Managing Director at The Implementers GmbH

  • Consulting and interim management in the automotive industry, healthcare and other sectors focusing on program management, production launches, plant management, supplier development, cost reduction, process optimization, AI implementation and AI-driven process automation.

  • Key projects:

  • Concept for performance documentation of a pain therapy department with interdisciplinary input and reconciliation with OPS catalogue (Feb 2026).

  • Complete billing system for a medical practice with multi-tenant support, state machine workflow, ZUGFeRD/EN16931-compliant invoice generation, OpenEMR integration; implemented with ~4 200 LOC Python, ~1 700 LOC SQL, 30+ endpoints, 13 DB migrations (Dec 2025 — Feb 2026).

  • Clinical decision support system for inpatient pain therapy including automated processing of pain questionnaires, AI-generated therapy recommendations and longitudinal analysis; stack: FastAPI, Ollama, PyMuPDF, React + TypeScript, PostgreSQL, Docker (Sep 2025 — Mar 2026).

  • End-to-end AI-powered transcription and documentation pipeline from physician-patient conversations with WhisperX transcription, five-stage LLM pipeline, review UI and self-hosted infrastructure; stack: FastAPI, WhisperX, Ollama, React + TypeScript, Docker (Aug 2025 — Feb 2026).

  • AI-powered pipeline for document recognition and automated bank reconciliation processing >3 000 transactions and >4 000 documents with multi-model OCR, LLM-based document separation, web UI and loop-based prompt versioning; infrastructure: Docker Compose, PostgreSQL, Ollama LLM server (Aug 2025 — present).

  • Supplier development for suspension parts including changes, new launches, relocations and bottleneck management for KTM (May 2023 — Nov 2024).

  • Leading transfer of 150 serial production items after supplier plant closure for KTM (Jul 2022 — Jan 2024).

  • Lean and process consultation for Swiss manufacturer of electro components at Von Roll Schweiz AG (Jun 2018 — Nov 2018).

  • Ongoing back office support and process improvement for a private pain therapy & TCM practice including anesthesia protocols, website setup, digitalization and process optimization (May 2018 — May 2025).

  • Acting plant manager for interior trim components in Hungary focusing on stabilization, tooling optimization, headcount reduction and backlog reduction at MAO Automotive GmbH & Co (Feb 2018 — Jun 2018).

  • Start-up consulting and coaching for private pain therapy & TCM practice covering concept, business plan, financing, construction, setup and SOP implementation (May 2017 — Apr 2018).

  • Program manager for critical suppliers DAG BR238 door trim leading supplier qualification, sampling, PPAP/EMPB tracking and process approvals at Megatech Industries Deutschland GmbH (Jul 2016 — Oct 2017).

  • Interim COO and acting plant manager in aluminum profile processing automotive supplier with 350 employees and €80 M revenue, leading expansion in Slovakia at PWG Profilrollen-Werkzeugbau GmbH (Sep 2015 — May 2016).

  • Leading labor and material efficiency program for headliner production focusing on process, material, labor and supplier cost reduction at Motus Headliner GmbH (Jan 2015 — Aug 2015).

  • Leading development program for interior door trim DAG C292 including launch phase onsite in MS & AL at Toyota Boshoku America (Sep 2012 — Jan 2015).

  • Leading cost down team for DAG C218 door panels at Toyota Boshoku Europe NV (Mar 2012 — Aug 2012).

  • Sun visor development consulting for project team in Turkey including optimization, market analysis and design reviews at MARTUR FOMPAK (Jan 2012 — Dec 2014).

  • Leading transfer of injection molding tools to new suppliers including sampling, assembly trials and PPAP/EMPB coordination at Toyota Boshoku Europe NV (Jan 2012 — Aug 2012).

  • Program manager for BMW sun visors L7 Platform with production transfer and new development of F30 sun visor at Magna (Jul 2010 — Dec 2011).

Verified expert

Muhammad M.

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CAD models

Munich
Muhammad M.

Last position:

Master Thesis

Verified expert

Atif T.

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Director of Operations (Interim)

Bremen
Atif T.

Last position:

Director of Operations (Interim) at Hyva

  • Took full responsibility for P&L, R&D, HR, finance and quality at Hyva Italy
  • Reduced downtime by 30% through efficient optimization of production planning
  • Increased productivity by 20%
  • Initiated control mechanisms like whiteboards to improve transparency and efficiency
  • Enhanced employee satisfaction through clear structures and effective leadership
  • Reduced headcount by approximately 15%, from 224 to 199, without impacting productivity
  • Achieved cost savings of €1.35 million through vehicle leasing and closing an external warehouse
  • Organized weekly strategy meetings with department heads and stakeholders to foster collaboration and strategic alignment
Verified expert

Zaur I.

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Freelancer

Bad Herrenalb
Zaur I.

Last position:

Freelancer at Industrie 4.0 Zukunft

  • 3D CAD development, design and detailing of new industrial projects for clients from concept phase through to series production and market launch
  • Consulting and project planning for clients on newly developed and implemented projects, technologies, and concepts
  • Leading and coordinating client projects: assigning tasks within the project team, moderating and monitoring the project
  • Analyzing and advising on projects, test results, and vulnerability analyses
  • Coordinating and advising collaboration with clients, external partners, and suppliers
  • Consulting and sales support: evaluating projects in terms of manufacturability, functionality, quality, and cost
  • Advising clients to ensure compliance with all quality standards
  • CAD administration and training
  • CAD: Creo Parametric 7.0/8.0/9.0/10.0/11.0, SolidWorks 2020–2025, Siemens NX 2206–2506, Inventor 2020–2025
Verified expert

Vladimir O.

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Freelance Design Engineer

Neckarwestheim
Vladimir O.

Last position:

Freelance Design Engineer, Special-Purpose Machinery, Automation, Assembly, Drive Technology at Teamtechnik, Kähny, Guttroff, Kardex, ALS Automatik

  • Special-purpose machinery: automation, assembly technology, conveyor technology, testing technology

  • Design work:

  • Workpiece carriers (WT) with various product holders and interchangeable parts

  • Handling: pick-and-place, robot systems with gripper adapters, feeders, singulation with part orientation

  • Drive trains: sizing with overload, torque and speed monitoring; adapting the driven part (release device with adapter couplings)

  • Test stands: automatic adaptation of compressed air, hydraulic and electrical connections; workpiece holding and transport; measuring test values (shape, deformation, pneumatics, hydraulics, electrical systems)

  • Production equipment: press-fit and staking tools; guiding, holding and embossing fixtures

  • Transport systems: linked systems for WT’s (stops, lifting and positioning), powered longitudinal and cross roller conveyors, lifting and rotary tables, overhead conveyor transport, storage and retrieval machines

  • Assembly: controlled pressing, turning, screwing, joining and forming; labeling; setting specified values (position, preload, angle); sorting (O.K. and defective parts); packaging

  • Safety equipment: complete safety enclosures made from aluminum extrusion profiles (e.g. Bosch, Item); guarding for manual workstations

  • Drive components: electrical, pneumatic, hydraulic

  • Plastic injection-molded parts: battery packs and chargers for cordless power tools

  • Complex use of signal devices (limit and safety switches, magnetic/optical/laser sensors, torque measuring shafts, pressure and tensile force load cells, light barriers) with control interfaces

  • Documentation: assemblies as 3D models and 2D drawings; individual parts as 3D models and 2D manufacturing drawings; projects from design through to manufacturing drawings, parts lists and calculations

  • Product examples:

  • Test systems (oil pumps, common rail pumps, transmission shift plates, electronic components, passenger car steering systems, parking sensors, battery cells)

  • Assembly lines (proportional valves, valve actuators, gasoline and diesel pumps, parking sensors, solar cells, battery terminals, battery cell packs)

  • Sorting and packaging technology (medicines, ceramic rollers)

  • CAD design:

  • 2D – AutoCAD (since 1987, no longer current)

  • 2D – Drafting (Me10) (since 1991, no longer current)

  • 3D – SolidWorks (since 2001) – own license with maintenance contract

  • 3D – Inventor (since 2011) – rental license

  • Projects (selection): Test stand for engine oil pump (Porsche, Bayer Esslingen), hydraulic control blocks for pump test stand (Teamtechnik Freiberg a.N.), assembly line for proportional valve (VW, Teamtechnik), assembly station for drive shafts (BMW, Kähny Maschinenbau Backnang), assembly line for parking sensors (Teamtechnik), brake test stand (motorsport, Krauss), assembly and test lines for Adblue heating element (Mercedes, Kähny Maschinenbau), assembly and test lines for water valve (Kähny Maschinenbau), test and sorting system for ceramic rollers (Tech-3D Lauffen a.N.), assembly and test lines for battery terminals and batteries (BMW, Varta, Teamtechnik), storage magazine for injection molding machine (Wölco), automated package opener (Nespresso, ALS Automatik Erligheim), automated battery assembly cell (Teamtechnik), Isotable microscope (Promicron), optical stator inspection (Kähny Maschinenbau), joining fixture for container base (Guttroff), welding tower with guide rollers (Guttroff), high-bay storage and retrieval machines (Kardex), assembly and test line for pressure valve (Kähny Maschinenbau), assembly line for wheelchair wheels (Kähny Maschinenbau), assembly and test line for pressure sensors (Teamtechnik).

Verified expert

Jens J.

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Project Manager - Design

Rangendingen
Jens J.

Last position:

Development Engineer – Design/Project Management/Purchasing at P-Wave AG

  • Conception, development, and design of explosion generators: concept, draft, calculations, design of generators, procurement of parts, assembly of developed units, as well as tests and trials for functionality, safety, and optimization, further development up to series production
  • Installation and commissioning of P-Wave PWG-S types 100 to 103 and subsequent types at customer sites
  • Training of customer employees in handling the generators
  • Maintenance of P-Wave PWG-S generators 100 to 103 and subsequent types
  • Creation of PID and KKS numbering lists
  • Project execution of orders in German-speaking regions
  • Purchasing all parts and assemblies needed for project execution, and coordinating the assembly of the PWG-S system by partner companies
  • Responsible for cost optimization of purchased parts
  • Production planner
  • Responsible for PDM data and optimization of data management, transition from manual to automatic data management
Verified expert

Frank F.

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Technical Sales, Key Account Management, Interim Management, Technology and Process Consulting

Gaildorf
Frank F.

Last position:

Technical Sales, Key Account Management, Interim Management, Technology and Process Consulting at Frank Fischer Ing.-Büro – FISCHERTEC

  • Technical sales, key account management, interim management, technology and process consulting, weight/cost analyses
  • Underbody covers with integration of acoustic elements for noise damping
  • Spare wheel wells prepared for bonding in vehicle
  • Underbody encapsulation GMT/LFT and tank shielding on gas vehicle for clients including Daimler and Opel
  • Sales engineer, project manager and expert for technical plastic parts for injection molding and pressing technologies
  • Resident engineer for adiabatic processes: stamping, separation (HVCU) and metal powder compaction (HVC)
  • Interim management as key account manager for injection molding parts interior
  • Director of sales for tool sourcing from Asia including training in project management and tool technology
  • Management of sales, project management and tool making for steering systems
  • Creation of a calculation module for manufacturing injection molded parts and calculation of plastic parts and injection molding tools (1K, 2K, hybrid)
  • Partnerships with Roland Berger Strategy Consultants GmbH and TMG Consultants GmbH (Stuttgart) for water technology
  • Injection molding interior seats for Tier 1 and Tier 2
Verified expert

Ali K.

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Electrician

Cologne
Ali K.

Last position:

Electrician at Viridis GmbH

  • Installation of solar and photovoltaic systems including PV modules and inverters
  • Commissioning and system testing
  • Troubleshooting and maintenance
Verified expert

Gunter F.

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Interim Management

Öhringen
Gunter F.

Last position:

Interim Management at Kaufhaus des Westens

  • Clearing of accounts receivable and accounts payable in the finance department
  • Reconciliation of receivables and payables using big data analysis (>80,000 PDFs)
  • Integration into a new application using automated flows
  • Use of AI Builder & Prompt, Azure AI Document Intelligence, fuzzy matching & Python
Verified expert

Peter K.

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HR Project Manager (ad interim)

Reutlingen
Peter K.

Last position:

HR Manager (ad interim) at Karl Etzel GmbH AAM (Rea Automotive)

International automotive supplier, plastic injection molding, 5 HR employees

  • Introduction and development of basic HR processes
  • Rebuilding trust in the HR department, including payroll
  • Negotiations with the works council
  • Recruitment for management and production positions
  • Reporting to higher-level structures
  • Handling employment law matters
  • Restructuring

Discover over 15,000 top freelancers

Statistics of experts using Injection Molding

Aggregated from the professional profiles of matched freelancers.

Experience

30 years

Injection Molding experts have 30 years of professional experience on average.

Position duration

6 years

Injection Molding experts stay in a single position for 6 years on average.

Positions per freelancer

17

Injection Molding experts have completed 17 positions on average over the course of their careers.

Top business areas

Project Management, Quality Assurance, Operations

Injection Molding experts have gathered most of their hands-on project experience in Project Management, Quality Assurance, and Operations.

Top industries

Manufacturing, Automotive, Professional Services

Injection Molding experts are most in demand in Manufacturing, Automotive, and Professional Services.

Certification focus areas

Quality Assurance, Operations, Project Management

Injection Molding experts earn their certifications most often in Quality Assurance, Operations, and Project Management.

Bachelor's degree or higher

88%

88% of Injection Molding experts hold at least a Bachelor's degree.

Master's degree or higher

41%

41% of Injection Molding experts hold at least a Master's degree.

Doctorate

4%

4% of Injection Molding experts have a doctorate (PhD).

Certifications per freelancer

4

Injection Molding experts hold 4 professional certifications on average.

Most common languages

German, English, French

Injection Molding experts most often speak German, English, and French.

Speak two or more languages

94%

94% of Injection Molding experts speak two or more languages.

Based on our profile pool as of 11 Nov 2026.

Daily rate distribution

0% 25% 50% 75% 100%
2% of Injection Molding experts charge less than €400 per day.
42% of Injection Molding experts charge between €400 and €800 per day.
33% of Injection Molding experts charge between €800 and €1200 per day.
17% of Injection Molding experts charge between €1200 and €1600 per day.
7% of Injection Molding experts charge €1600 or more per day.
<€400 €400-​800 €800-​1200 €1200-​1600 €1600+

The chart shows how the daily rates of experts in this technology are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows the share of experts charging within that range.

Average rates of experts using Injection Molding

Rates are based on recent contracts and do not include FRATCH margin.

1000
750
500
250
Rate comparison chart
Daily rate avg. 874 €

The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.

1000
750
500
250
Rate comparison chart
Median rate 800 €

The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.

Calculated based on our freelancers’ daily rates as of 11 Nov 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.

Injection Molding experts industry focus

See which industries our matched freelancers work in most often — every figure is calculated live from the freelancers on FRATCH.

  • Manufacturing (100%)
  • Automotive (86%)
  • Professional Services (43%)
  • Energy (31%)
  • Healthcare (30%)
  • Construction (24%)
  • Aerospace and Defense (23%)
  • Chemical (17%)

Please note that freelancers can work across multiple industries, so percentages overlap.

About the technology

What Injection Molding Does

Injection molding produces repeatable plastic parts by forcing molten material into a shaped mold, cooling it, and releasing the finished component. It supports everything from small precision parts to large housings, with thermoplastics, engineering plastics, elastomers, and selected recycled materials. The process suits products that need consistent geometry, controlled surfaces, and efficient repeat production.

Parts and Applications

Companies use injection molding for components in automotive systems, medical devices, consumer products, electronics, packaging, appliances, and industrial equipment. Typical deliverables include:

  • Housings, covers, bezels, and structural components
  • Clips, connectors, gears, and technical parts
  • Caps, closures, and thin-wall packaging
  • Prototype tooling and production-ready mold concepts

Tooling and Process

The work connects part design with mold construction, machine selection, material behavior, and production control. Specialists work with core and cavity layouts, gates, runners, cooling channels, ejectors, slides, inserts, and mold-flow analysis. They also define molding windows, inspect first-off parts, and address warpage, sink marks, flash, short shots, weld lines, and shrinkage.

Digital Ecosystem

Injection molding projects often involve CAD and product lifecycle systems, mold design software, simulation tools, CNC and EDM manufacturing, measurement equipment, and shop-floor machine controls. Useful adjacent knowledge includes design for manufacturability, tolerancing, plastics selection, automation, robotics, quality systems, and production data analysis. Tooling suppliers and production teams need clear technical documentation throughout the handover.

When Specialists Help

Freelance expertise is useful when a company is moving a part from concept to tooling, transferring production, or resolving recurring defects. Common signals include:

  • Mold designs that are difficult to manufacture or maintain
  • Unstable cycle times, scrap, or dimensional results
  • New materials, complex geometries, or demanding surface finishes
  • A need to validate suppliers, tooling, or process capability

What Strong Experts Deliver

Strong professionals understand the full chain from product requirements to stable production. They balance tooling cost, cycle time, part quality, maintenance, and material use rather than optimizing one stage in isolation. They document decisions, communicate clearly with mold makers and production teams, and use measured evidence to improve the process. Remote collaboration works well for design reviews, simulation, specifications, and troubleshooting; mold trials and machine adjustments may require access to the production site.

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Frequently asked questions

Need clarity? These are the questions we hear most often about Injection Molding.

Injection Molding is used to produce repeatable plastic parts at scale, including housings, connectors, clips, packaging components, and technical parts. It is valuable when a product needs consistent dimensions, reliable surfaces, and an efficient repeat process.

Injection Molding is generally suited to repeat production with consistent part quality and a dedicated mold. 3D printing is more flexible for prototypes and low-volume changes, but it may offer different material properties, surface finishes, and production economics.

Injection Molding can be preferable for complex plastic parts that must be produced repeatedly with short cycle times. CNC machining offers strong flexibility without dedicated tooling and can suit prototypes or low volumes, while molding requires careful upfront design of the mold and process.

An Injection Molding specialist should understand mold design, plastics selection, CAD, design for manufacturability, tolerancing, process validation, and quality inspection. Experience with mold-flow simulation, automation, machine controls, or supplier coordination can also be important.

The right Injection Molding experience depends on the assignment. A tooling review may need focused knowledge of part and mold design, while a production launch or defect investigation calls for broader process, material, quality, and shop-floor experience.

Injection Molding planning, CAD reviews, simulation, specifications, and supplier communication can often be handled remotely. Mold trials, machine setup, measurements, and process adjustments usually benefit from on-site access, especially when production is already running.

Review whether the Injection Molding professional links recommendations to measurable part requirements and production risks. Ask for examples of mold decisions, defect root-cause work, validation documents, and improvements that remained stable after handover.

Before hiring an Injection Molding expert, clarify the part geometry, material, expected production conditions, tooling status, quality requirements, and current problem. Also define whether the work covers concept review, mold design, simulation, supplier oversight, process setup, or troubleshooting.

The average hourly rate of freelancers who have used Injection Molding in their recent projects is 109 €, which corresponds to a daily rate of about 874 € based on an 8-hour working day.

Of the freelancers who have used Injection Molding in their recent projects, 88% hold at least a Bachelor's degree, 41% hold at least a Master's degree, and 4% hold a doctorate.

On average, freelancers who have used Injection Molding in their recent projects have 30 years of professional experience, with a single engagement typically lasting around 6 years.

The most common languages among freelancers who have used Injection Molding in their recent projects are German (100%), English (93%), and French (20%).

The most common industries among freelancers who have used Injection Molding in their recent projects are Manufacturing (100%), Automotive (86%), and Professional Services (43%).

The most common business areas among freelancers who have used Injection Molding in their recent projects are Project Management (84%), Quality Assurance (79%), and Operations (76%).

Main locations of FRATCH Experts, who have recently used Injection Molding

Our freelancers and interim experts are at home all over Germany — available on-site in Berlin, Hamburg, Munich and every major business hub, or fully remote. Choose a city to discover matched specialists, local market insights and up-to-date availability.

Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg

In Austria our freelancers and interim experts support companies from Vienna to Graz — on-site where your project needs them, or fully remote. Choose a city to discover matched specialists, local market insights and up-to-date availability.

Vienna Graz

Across Switzerland our specialists are active in Zurich, Geneva, Basel and Bern — working on-site or fully remote. Choose a city to discover matched specialists, local market insights and up-to-date availability.

Zurich Geneva Basel Bern

Countries:

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