Injection Molding Experts in Switzerland
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Meet FRATCH Experts in Switzerland, who have recently used Injection Molding
Eugen P.
Last position:
Project Manager / Program Management at SMART-INTERIM Management GmbH
- Development, industrialization and production of helicopter seats (military)
- Responsible for an innovative seating system: weight < 15 kg, 100% crash safety according to EASA, side-facing, from concept to SOP
- Complete recovery of a project two years overdue: concept approval and prototype testing in 4 weeks, certification testing in 8 weeks, 100% EASA certification
- Management of global BCC development resources (> 60% share) and optimization of development cycles including FEM
- Streamlining the supply chain, on-time EASA and series approval, compliance with the NRE budget, timely delivery including FAI
Hendrik B.
Last position:
Senior Mechanical Engineer Medical Devices at Roche Diagnostics AG
- Concept and optimization of medical devices
- Design of housing segments, coupling systems and complex mechanical systems
- Plastic and sheet metal design
- Supplier inquiries and technical evaluation
- Technical support for suppliers and production
- CAD modeling with CATIA V5 and SolidWorks
- Creating models, drawings according to ISO GPS and documentation
- Approvals in PLM and SAP
- Internal coordination with relevant stakeholders
Hans S.
Last position:
Interim Manager, Consultant, Facilitator at Business Excellence Services GmbH
Interim manager, consultant, facilitator
Project management with focus on trouble shooting & customer care and/or product development/reengineering; regulatory management
Supply chain; risk and quality management; people management
Experienced within medical device; aerospace; packaging; small- & large equipment; optical- & electrical-systems; metal & plastics; free auditor
Since 2016, working for various accredited organizations as a freelance auditor regarding systems according to ISO 13485 and ISO 9001
2023-2024: Medical device product development, supply-chain and regulatory set-up with regard to a medical device re-engineering/launch and manufacturing
2023-2024: Project trouble shooter & customer care in the European aerospace industry within precision optics systems manufacturing; project risk and validation management including software validation
2022: Validation (FMEA, IQ OQ, PQ) management assigned with design and process risk assessment of complex electrical (IEC60601-1) mechatronics robots for MDR approval following ISO 14971
2022: Interim head of QM in aluminum-foil deep drawing process improvement; people and international Nespresso supplier quality management
2021-2022: Cytiva Cell Therapy greenfield project; assigned with design and implementation support of a certification, validation, GMP commissioning strategy for the technical infrastructure, e.g., clean rooms
2020-2021: Interim QA-Leader in Denmark assigned with the software release, manufacturing and distribution of Class IIb laser equipment for Candela, including international notified body and manufacturing transfer project
2020: Quality support and interim quality management for a manufacturer in the IVD test equipment supply chain and dialysis supplies in Bavaria
2018-2020: Expert/SME in Q-Management/Q-Engineering for orthopedic and arthroplasty device and tool production: turning, milling, cleaning, surface treatment and sterile packaging
2017: Re-engineering of the Medela product development process regarding cGMP 21CFR820.30/ISO 13485:2016 and MDR design control requirements for soft and hardware design regarding Class IIb pumps
2017: MDSAP preparation support and mock-audit coaching
2016: Interim senior QE-Expert for Maquet extracorporeal circulation devices manufacturing as ISO 14971 risk and change management expert in a Roche CAPA remediation and compliance project of IVD blood analyzers/gas sensor production
2016-2017: Orthopedic and arthroplasty implants design history file (DHF) review regarding compliance to 21 CFR 820.30 design control requirements
2015: Assigned by Novartis with design control for a new parenteral drug delivery system; manufacturability assessments during design evaluation; assessing potential plastic injection molding and/or high-volume assembly contractors in Europe and the US
2014: Assessing/auditing metallurgy process validation (IQ/OQ/PQ) of Zimmer contract manufacturers around Europe for FDA audit readiness; Depuy-Synthes subject matter expert (SME)
2013-2014: CAPA-8D process reengineering and setting in place/training new EtQ software tools; coaching of project and product managers in working through individual CAPAs; remediation of global legacy CAPAs; supporting complaint and field action (FSCA) management
2012-2013: QA/RA Manager at Sias AG for in vitro diagnostics (IVD) liquid handling robots manufacturing; led small team for electrical safety CE/CB scheme product approvals; QMS, change and CAPA management
2011-2012: Site Quality Manager at Medtronic for drug eluting balloon and Nitinol stent-catheter manufacturing; quality operations including Q-engineering and control; led 15 direct and indirect reports
2009-2010: Supported quality initiatives in medical device industry; assessments and audits for manufacturers and suppliers as a consultant of Business Excellence Services
Robert O.
Last position:
Interim SQM Plastics at thyssenkrupp Automotive, tkDC Dynamic Components
- Supplier management
- Carrying out SQI audits
- Supporting sustainability activities
Rudolf V.
Last position:
Founder / Development, Design & Control Engineering in Special Machine Building & Automation at CONTEC von Niederhäusern
- Set up a small workshop for turning, milling and drilling (from 2001)
- Managed process control systems (from 2003)
- Introduced 3D CAD Swiss Precision Engineer (Cimalog) and later switched to Solid Edge (from 2007)
Martin A.
Last position:
Martin Aicher
Main areas of activity ⋅ Martin Aicher
Areas of expertise
Medical technology
Sensor technology
Technical optics
Mechatronics
Microsystems technology
Biocompatible materials
Implants and endoprosthetics
Project management
Quality management IPMA
Regulatory affairs
Education
Dr.-Ing. Medical Technology
M.Sc. Medical Technology
Dipl. Ing. (FH) Medical Technology
Surgical mechanic, precision mechanic
Methodical product development
26 years of research, development, verification and agile product development
5 years of hands-on manufacturing of micromechanical instruments and implants
Projects
Development and verification of technical optics
Microscopy
Endoscopy
Immersion optical systems
Optical sensors
Light guides
Device development — medical electronics, active medical devices
Electromagnetic therapy devices for microcirculation of blood vessels
Electric drives, precision mechanics motors
Embedded devices, Medicine 4.0 / Industry 4.0
Feasibility studies, prototype design, electromechanical, chemical and hydrodynamic characterization up to series maturity
Structural integration of motors for pump systems
Integration of motors for catheter drives
Implantable drive systems with motors
Bone saws with Maxon motors
Osteosynthesis implant (bone implant) with linear drive
Electromagnetic therapy devices for microcirculation of blood vessels
Gold and platinum substitution for electrodes
Electrochemical impedance spectroscopy (EIS)
Characterization and development of battery cells and Li-ion batteries
Biocompatible materials: stainless steel, titanium, nitinol, polymers, ceramics, composites
Vacuum device with pumps for wound healing
Braided tubes (reinforced hoses)
Shaft instruments and trocars
Surgical instruments, minimally invasive instruments (MIC)
Analytical instruments, sensors and fluid preparation
Monitoring systems
In vivo diagnostics (IVD)
Inline measurement systems for monitoring and analytical devices
Feasibility studies, prototype design, electrochemical and hydrodynamic characterization up to series maturity
Electrochemical deionization (EDI) as a monitor
Membrane technology
Measurement method and control of carbide saturation in cooling water
pH sensor
Optical sensors with laser diodes and LEDs
Dissolved O2 sensor
CO2 sensors
Ion-selective sensor (ISE)
Conductivity sensors
Turbidity sensor according to ISO 7027
Biosensors
Flow and pressure sensors
Gold and platinum substitution for electrodes
Electrochemical impedance spectroscopy (EIS)
Biocompatible materials: stainless steel, titanium, nitinol, polymers, ceramics, composites
Design of plastic injection-molded components and housings
Calculation and design of fluid channels
Design of metal die-cast components
Design of sheet metal parts
Implants and prostheses
Endoprosthetics: knee and hip endoprostheses
Bypass implants
Nitinol stents
Bone plates
Dental implants
Precision meshes
Instruments for medical technology
Angioplasty: PTCA percutaneous transluminal coronary angioplasty with balloon catheter
Catheter system as minimally invasive heart pump
EN ISO 10555-4: intravascular catheters
Braided tubes (reinforced hoses through precision meshes)
Thrombectomy with rotablation catheter
Trocars
Surgical instruments, minimally invasive instruments (MIC)
Endoscopes ISO 8600-1, EN 60601-2-18, EN 62471
Regulatory affairs for medical devices
CE for Europe (Class II and III), EU Medical Device Regulation 2017/745 (MDR)
EU Regulation 2017/746 for in vitro diagnostics (IVDR)
Ensuring complete documentation according to current regulatory requirements
FDA registration and approval 510(k), PMN, PMA, Class II, III
Design History Files (DHF), Device Master Record (DMR), Device History Record (DHR)
Internal and external audits
FDA and CE audits
Mock audits
Requirement engineering, user requirement specifications, functional requirement specifications
Quality management and relevant standards for medical technology
EN ISO 9001:2015
EN ISO 13485:2021
USA FDA 21 CFR 820 Quality Management System
FDA 21 CFR §§ 803, 806, 807, 830
In vitro diagnostics (IVD, IVDR) FDA 21 CFR §§ 600, 610, 660
USA FDA risk management for medical devices DIN EN ISO 14971:2019
P-FMEA for production
Usability of medical devices EN 62366-1:2021
CAPA (Corrective and preventive action) and GMP
Medical electrical equipment EN 60601-1:2013
EMC for medical devices DIN EN 60601-1-2:2022
Medical device software EN 62304:2018
Cell culture in cleanroom with different cell lines for biocompatibility testing of polymers and alloys
Biological evaluation of medical devices EN ISO 10993
Clinical investigation of medical devices ISO 14155
Manufacturing technology and processes
Process qualification and validation
Injection molding technology
CNC micromechanical manufacturing
Microsystems technology, printed circuit boards (PCB)
Joining technologies: laser welding of titanium, stainless steel, plastics as well as gluing and ultrasonic welding
Evaluation, setup and qualification of equipment
Thin film and surface technology
Coating of implants and tribological surfaces with chemical vapor deposition (CVD) and physical vapor deposition (PVD), sputtering of precious metals, stainless steels, nitinol, titanium alloys, polymers and ceramics
Plasma technology for functional coatings: hydrophilic and hydrophobic surfaces
Nanotechnology: surface functionalization: self-assembled monolayers (SAM)
Product Life Cycle Management
Finite element method
ANSYS FEM
Structural mechanics, statics
Fluid mechanics, flow simulations
Electrical engineering, electromagnetic fields
Characterization and testing of microelectronics
PCB (printed circuit board)
Sensor technology
Microcontrollers
CAN bus: ISO 11898, SAE
Control and data management with LabVIEW and Matlab
Programming language
Python 3.14
CAD
Autodesk Inventor
Pro/ENGINEER, PTC Creo Parametric
SolidWorks
Siemens NX
Solid Edge
Standards-compliant technical drawings
Endurance tests, mechanical, fluid mechanical, electrical and chemical characterization
Verification, V-Model, End of Line (EOL) testing
Writing work instructions for production, English regulatory documents and scientific articles
Support of clinical studies
Data processing, digital data management and statistics
Professional handling of Microsoft Office applications: PowerPoint, Word and macro programming for Excel
© 2026 M. Aicher
Discover over 15,000 top freelancers
Statistics of experts using Injection Molding
Aggregated from the professional profiles of matched freelancers.
Experience
32 years
Position duration
3.8 years
Positions per freelancer
12
Top business areas
Product Development, Production, Operations
Top industries
Manufacturing, Healthcare, Aerospace and Defense
Certification focus areas
Quality Assurance, Information Technology, Business Intelligence
Bachelor's degree or higher
50%
Master's degree or higher
33%
Doctorate
17%
Certifications per freelancer
2
Most common languages
German, English, French
Speak two or more languages
100%
Based on our profile pool as of 14 Oct 2026.
Daily rate distribution
The chart shows how the daily rates of experts in this technology in Switzerland are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows the share of experts charging within that range.
Average rates of experts in Switzerland using Injection Molding
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 14 Oct 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
Injection Molding experts industry focus
See which industries our matched freelancers work in most often — every figure is calculated live from the freelancers on FRATCH.
- Manufacturing (100%)
- Healthcare (67%)
- Aerospace and Defense (50%)
- Automotive (50%)
- Chemical (33%)
- Construction (33%)
- Energy (33%)
- Banking and Finance (33%)
Please note that freelancers can work across multiple industries, so percentages overlap.
About the technology
What it is
Injection molding is a manufacturing process for producing plastic parts at scale. Molten polymer is injected into a mold under controlled pressure, cooled, and ejected as a finished component. The method supports repeatable geometry, integrated features, tight tolerances and efficient material use.
What it builds
Injection molding appears in products where consistent parts and dependable cycle times matter:
- Medical housings, diagnostic components and laboratory consumables
- Automotive clips, interior parts and functional enclosures
- Consumer products, electrical housings and packaging closures
- Industrial covers, connectors and technical components
Tooling and process
Strong specialists work across the mold and the process, not only the molding machine. Their expertise can include mold-flow analysis, gate and runner design, cooling channels, draft angles, shrinkage, warpage and part ejection. They may also work with thermoplastics, engineering polymers, inserts, overmolding and two-component molding.
When to bring in experts
Companies often need freelance expertise when a part is moving from prototype to serial production, when defects appear, or when an internal team must qualify a new mold or material. Specialists can review design-for-manufacturing decisions, shorten development loops and support supplier coordination. In Switzerland, they may collaborate remotely on design and documentation, with on-site work useful for trials, machine setup and production handover.
Quality signals
A capable professional links design choices to measurable process outcomes. Look for experience with mold trials, scientific molding principles, process windows, capability studies, root-cause analysis and corrective actions. Clear documentation, traceable parameter changes and practical communication with toolmakers and quality teams are equally important.
Connected skills
Injection molding projects often touch CAD, GD&T, product lifecycle systems, automation and quality management. Useful adjacent knowledge includes materials selection, mold maintenance, robotics, vision inspection, validation documentation and production planning. The right specialist adapts the depth of support to the part complexity, compliance needs and manufacturing stage.
Frequently asked questions
Key details about Injection Molding, drawn from the questions we get asked most.
Injection molding is used to produce repeatable plastic parts with complex shapes, integrated features and consistent dimensions. Typical applications include medical components, automotive interiors, electronics housings, packaging and industrial products.
Injection molding is usually preferred for repeatable production once the mold investment is justified. 3D printing suits prototypes and highly customized parts, while CNC machining is useful for low-volume parts, strong materials or geometries that are difficult to mold.
A strong Injection Molding specialist may also understand CAD, mold-flow simulation, GD&T, polymer selection and quality methods. Experience with robotics, automation, insert molding, overmolding and production validation can be valuable for complete project support.
The right level for Injection Molding depends on the project stage and risk. A simple design review may need focused process knowledge, while a new mold, difficult polymer or regulated product calls for a professional who has handled trials, qualification and production ramp-up.
Injection molding planning, CAD review, mold-flow analysis and process documentation can often be handled remotely. On-site collaboration is more useful for mold trials, machine setup, defect diagnosis and handover to a production team; in Switzerland, language expectations should be agreed early.
Ask how the Injection Molding professional approaches part design, mold review, process windows and recurring defects. Review relevant deliverables such as trial reports, parameter documentation and corrective-action records, while protecting confidential product information.
An experienced Injection Molding professional should investigate short shots, sink marks, flash, warpage, weld lines, burn marks and dimensional drift. Good diagnosis connects the defect to material condition, mold design, cooling, venting or machine settings instead of changing parameters at random.
High-quality Injection Molding work balances part function, tooling cost, cycle time, appearance and long-term process stability. Strong professionals explain trade-offs clearly, use evidence from trials and leave behind documentation that lets the production team repeat the approved process.
The average hourly rate of freelancers in Switzerland who have used Injection Molding in their recent projects is 125 €, which corresponds to a daily rate of about 1,003 € based on an 8-hour working day.
Of the freelancers in Switzerland who have used Injection Molding in their recent projects, 50% hold at least a Bachelor's degree, 33% hold at least a Master's degree, and 17% hold a doctorate.
On average, freelancers in Switzerland who have used Injection Molding in their recent projects have 32 years of professional experience, with a single engagement typically lasting around 3.8 years.
The most common languages among freelancers in Switzerland who have used Injection Molding in their recent projects are German (100%), English (100%), and French (50%).
The most common industries among freelancers in Switzerland who have used Injection Molding in their recent projects are Manufacturing (100%), Healthcare (67%), and Aerospace and Defense (50%).
The most common business areas among freelancers in Switzerland who have used Injection Molding in their recent projects are Product Development (100%), Production (83%), and Operations (67%).
Main locations of FRATCH Experts, who have recently used Injection Molding
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
Countries:
- Germany
- Switzerland
Zurich Geneva Basel Bern Request a free demo
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FRATCH CEO
