Eugen Pilarski-Project Manager / Program Management
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Experience
Project Manager / Program Management
SMART-INTERIM Management GmbH
- Development, industrialization and production of helicopter seats (military)
- Responsible for an innovative seating system: weight < 15 kg, 100% crash safety according to EASA, side-facing, from concept to SOP
- Complete recovery of a project two years overdue: concept approval and prototype testing in 4 weeks, certification testing in 8 weeks, 100% EASA certification
- Management of global BCC development resources (> 60% share) and optimization of development cycles including FEM
- Streamlining the supply chain, on-time EASA and series approval, compliance with the NRE budget, timely delivery including FAI
Interim Head of Process Engineering Electronics Production
SMART-INTERIM Management GmbH
- Leading 40 employees
- Introducing multi-project management following the stage-gate process
- Redesigning industrialization processes in sync with global development processes in the electronics and software segment
- Establishing and upgrading processes to automotive standards
- Implementing cost-down projects with a 65% production increase compared to the previous year (OEE, scrap rate, capacity, qualification, purchasing)
- Setting up the production footprint for SMT production in Dalian/China and Mexico
- Pre-designing operational processes for S/4HANA transformation (end-to-end)
Interim Manager
SMART-INTERIM Management GmbH
- Restructuring and professionalizing industrialization and production processes along the value chain
- Focus on increasing output and reducing backlogs
Interim Manager
SMART-INTERIM Management GmbH
- Restructuring / relocation / cost down / turnaround management
- Factory planning / greenfield / brownfield / agile project management
- Production footprint / digitalization / process mining
- Lean management / change management / S/4HANA transformation
- In-house consulting
Global Head of Manufacturing Engineering
Schlemmer Group
- Global development of the manufacturing engineering and supply chain group within the company, focusing on extrusion, plastic injection molding and assembly technology
- Global integration of plants into a production network in the context of a production footprint, focusing on efficiency, manufacturing costs and supply chain
- Integration and realignment of the in-house special machine construction unit and expansion of the service portfolio in the automation and software segment
Plant Manager
RWG Höchstadt an der Aisch
- Introduction of the One-Piece Flow production system
- Managing 135 employees, 5 department heads, revenue of €28 million/year
- Project management of brownfield approach in forming technology for joint bearing production
- Increased rod-end production output by 135% in four months while reducing staff by 25%
- Shopfloor management SQCDP to create transparency and operational strength
Plant Manager for Component Manufacturing and Assembly
GRW Rimpar
- Digitalization of production processes, increased flexibility and industrial automation in one-piece flow
- Realignment of manufacturing strategy along the supply chain
Plant Manager
Sinterwerke Grenchen AG
- Management and realignment of the plant focusing on flow-oriented production as a value stream unit
- Increased output of operational units by 35% through operational excellence programs and reduced lead times from 34 to 6 days including the supply chain
- Managing 180 employees, 8 department heads, revenue of €50 million/year
Operations Engineer
Aurubis AG
- Project management for investments and overhauls in the production environment
- Product and process development of copper collectors for electric machines and industrialization (continuous forming process)
- SAP rollout in operations at the Stolberg site
Industrial Mechanic
Eltro GmbH
- Maintenance of production equipment in a 5-shift system
- Final assembly of PVD/CVD equipment
Industry Experience
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Experienced in Manufacturing, Professional Services, Metals and Mining, Automotive, and Aerospace and Defense.
Business Area Experience
See which departments and functions this freelancer has contributed to most.
Experienced in Operations, Production, Project Management, Business Intelligence, Supply Chain Management, and Product Development.
Summary
Several years of leadership experience as plant manager for component manufacturing and assembly for rolling bearings, passenger car/truck transmissions, shock absorbers and hybrid electric drives, SMT electronics production. Global responsibility for manufacturing engineering and special machine construction. Focus areas: product development, production management & supply chain, engineering, multi-project management, change management, lean management, and quality, as well as broad practical experience in Industry 4.0 in production environments. Diploma in mechanical engineering, over 30 years in operations and technology in automotive, industrial and aerospace sectors. Expertise in primary and forming technology, powder metallurgy, hard and soft machining, heat treatment, sheet metal processing and coating, SMT electronics production and development, ICT and EOL test equipment, plastic extrusion/injection molding and assembly technology, production IT, 25 years in automotive. Doer, strong execution skills, high technical competence, clear communication at all levels, cooperative leadership style.
Skills
Technical Reliability
Product Development
Shopfloor Management
Asset Management
Leadership Theory
Supply Chain And Quality Management
Robust Development Processes In The Context Of Synchronous Implementation
Manufacturing Engineering
Corporate Management And Controlling
Change Management
Lean Management
Agile Project Management
Digitalization In Industrial Environments
14.0 On The Shopfloor
Isa-95 Model For Networking Field Devices
Human Factors In Aviation (Part145)
Aviation Regulations Awareness
Sap Fi/Co, Mm, Pp, Pm (Sap Plant Trainer)
Ms Office Applications (Very Good Knowledge)
Celonis Data Engineer (Process Mining)
2d/3d Cad/Cam Systems: Autocad Inventor 3d, Hsm Cam
Languages
Education
Rheinische University of Applied Sciences Cologne, Faculty of Engineering
Diploma in Mechanical Engineering · Mechanical Engineering · Cologne, Germany
Aachen Chamber of Industry and Commerce
Industrial Foreman in Metal · Metals · Aachen, Germany
William Prym Works
Industrial Mechanic, specialization in Mechanical and Systems Engineering · Mechanical and Systems Engineering · Stolberg (Rhineland), Germany
Certifications & licenses
Industrial Foreman in Metal
Aachen Chamber of Industry and Commerce
Aviation Regulations Awareness
Celonis Data Engineer (Process Mining)
Human Factors in Aviation (Part145)
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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