Andreas (Dipl.-Ing.) Kürzinger-Consultant / Interim Manager Engineering (Machining)
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Experience
Consultant / Interim Manager Engineering (Machining)
Neumayer Tekfor GmbH
Process optimization and automation
Development and documentation of savings potential to reduce manufacturing costs
Analysis of production processes to identify weak points
Coaching the Engineering department to improve ways of working and lean philosophy
Elimination of work steps with annual savings of approx. €150k
Increase in machine shift output from 3,600 to 4,250 pieces (18%)
Increase in shift output of two machines from 105 to over 120 pieces (14%)
Preparation for the integration of automated 100% inspections and laser marking into the machine process
Material optimization to stabilize machining processes
Support Engineering Manager
Schmidt Automotive GmbH
- Definition and further development of products and services with regard to technology and cost
- Creation of technical specifications for customer inquiries and preparation of technical proposals for the sales team
Interim Head of Engineering during Vacancy
Schmidt Automotive GmbH
- Definition and further development of products and services with regard to technology and cost
- Creation of technical specifications for customer inquiries and preparation of technical proposals for the sales team
Interim Manager Performance Improvement Mechanical Machining
Buderus Guss GmbH
Creating transparency about weak points and main loss drivers
Developing concepts to optimize workforce deployment and increase employee productivity
Developing measures to reduce technical and organizational downtime
Improving the interaction between production, maintenance and SCM
Step-by-step implementation and rollout of the measures
Increase in plant efficiency from approx. 60–65% to over 85%
Output increase of approx. 40%
Change of management organization, structure and culture on site
Improvement of delivery performance to customers
Interim Manager Process and Quality Optimization
DVS Production GmbH
- Value stream analysis and creation of fault trees (Ishikawa)
- Analysis and optimization of forged blanks and case hardening
- Process analysis and recommendations for new projects (IATF 16949 compliant)
- Prevention of impact marks during roller burnishing through correct machine setup
- Optimization of the calibration process during roller burnishing
- Cleaning up the data structure and visualizing measurement data with Power BI directly at the machines
Project Manager Production Process Creation
Premium Sound Solution
- Project oversight for the new installation of speaker assembly lines worldwide
- Support in introducing new technologies such as ultrasonic welding
- Support for local project managers and promotion of execution discipline
- Initiation of countermeasures in case of technical and schedule deviations
- Collaboration with Sales, R&D, Operations, Maintenance, Engineering, Quality and Purchasing
- Deep dive into GPE projects (project cost savings: 500 k€)
- Documentation and optimization of processes during milestone reviews
- Development of a dynamic dashboard for monthly reporting to management
Interim Manager Project Continuation
Wildauer Schmiede- und Kurbelwellentechnik GmbH
Interim Manager Induction Hardening
Wildauer Schmiede- und Kurbelwellentechnik GmbH
- Preparation of requirements specifications with Production, Quality, Production Planning and Maintenance
- Obtaining supplier quotes and preparing the investment request
- Know-how transfer and training with documentation
- Coordination of induction hardening with existing production (geometry, process, documentation)
- Risk analysis
Consultant KPI and Data Collection Concept
Mittelständisches Maschinenbauunternehmen
Definition of KPIs and specification of data collection for a medium-sized mechanical engineering company with small-batch to serial production
Interim Production Manager
Thom Maschinenbau GmbH
- Optimization of production processes and standardization of task and process descriptions
- Implementation of a new organizational structure
- Reduction of quality costs by approx. 50% through continuous improvement/Kaizen and consistent root cause tracking
- Optimization of production control and SAP-based planning incl. BDE system and Excel analyses
- Reduction of delivery backlog
Interim Manager and Consultant
Freiberufliche Tätigkeit als Interim-Manager und Berater
Head of Engineering / Manufacturing
thyssenkrupp Gerlach GmbH
- Production, personnel, and resource planning
- Ensuring smooth production with the right volume in terms of quality, quantity, and cost
- Implementing modern management methods such as Lean, Shopfloor Management, and 5S
- Identifying improvement potential and taking sustainable optimization measures
- Training and further development of employees
Head of Engineering
thyssenkrupp Gerlach GmbH
- Production planning, technical consulting, and sales support
- Concept, planning, procurement, and commissioning of new and replacement investments
- Quotation costing and capacity planning
- Introduction of management and quality assurance systems (5S, continuous improvement, value stream analysis, process leveling, P-FMEA)
- Process analyses and optimizations using Lean and Six Sigma tools (Kaizen, Quick Problem Solving, Poka Yoke, Kanban, TPM, SPC)
- Leading NPI projects in cooperation with customers, sales, production, and quality
- Reducing lead times from 4–6 months to 3–6 weeks and process steps from 36 to 12
Group Leader Production Planning and Control
thyssenkrupp Gerlach GmbH
- Production planning for crankshaft manufacturing
- Planning and timely provision of materials and tools for production
Sales and Purchasing Clerk
TSA Außenhandels-GmbH/Jaegertool GmbH
Industry Experience
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Experienced in Manufacturing, Professional Services, and Automotive.
Business Area Experience
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Experienced in Production, Quality Assurance, Project Management, Operations, Strategy, and Supply Chain Management.
Summary
Experienced interim manager and technical leader with over 30 years of practical experience in the metal processing industry – from medium-sized companies to corporate environments. Technological focus on machining and assembly, combined with solid commercial knowledge. Specialized in optimizing production processes, production control, and interface management across the entire value chain.
Proven success in implementing lean and shopfloor initiatives, process improvements (e.g. OEE increases of more than 20%) and reorganizing production and SCM structures. SAP key user in the PP, MM and SD modules, and experienced in building and using integrated KPI and metric systems. Combines technical depth with strategic vision – even in critical restructuring phases.
I see my strength in combining operational control with strategic thinking, setting clear priorities and always involving all interfaces – from sales to production and logistics. I can guide your department safely through change, transition phases or growth processes, both professionally and as a person.
Skills
- Engineering Manager
- Forming Technology
- Work Preparation
- Inductive Hardening
- Machining Technology
- Technical Customer Support
- Leading Specialist Teams (Technicians And Engineers)
- Costing, Quotation Calculations
- Production Management
- Investment Calculations
- Production Planning And Control
- New And Replacement Investments
- Supply Chain Management
- Project Management
- Engineer With Additional Commercial Qualification
- Single-Part Production To Series Production
- Process Management
- Machining
- Process Optimization
- Assembly
- Kpi
- Sap R/3
- Value Stream Analysis
- Sap Sd
- Continuous Improvement Process (Cip)
- Sap Mm
- Lean Master/Expert
- Sap Pp
- Six Sigma Knowledge
- Din En Iso 9001
- Ts 16949
- Very Good Ms Office User Skills, Incl. Visual Basic
- Good Ms Project User Skills
- Good Ms Access User Skills
- Sap R/3 Key User In The Sd, Mm And Pp Modules
- Basic Cad Knowledge Pro-Engineer / Autodesk Inventor
- Basic Cnc Programming Knowledge Siemens S840d / Heidenhain Tnc
Languages
Education
University of Applied Sciences Cologne
Diplom-Ingenieur (FH), Production Technology (Industrial Engineering) · Mechanical Engineering · Cologne, Germany
TSA Außenhandels-GmbH, Wermelskirchen
Apprenticeship with qualification (IHK) · Wholesale and Foreign Trade Merchant · Wermelskirchen, Germany
Abitur
Certifications & licenses
Lean Master/Expert
SIX Sigma Champion
Project Management
REFA
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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