Jörn B.-Expert in Process Optimization

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Experience
Process Optimization Consultant
Tandler GmbH
- Improving processes in the purchasing area
- Digitizing purchasing processes
- Optimizing end-to-end manufacturing processes
Supply Chain Expert and Demand Planning Manager
Jack Links
- Introducing best practices in logistics,
- Optimizing the SAP booking system
- Establishing KPI-based reporting,
- Developing and implementing processes for awarding orders to subcontractors,
- Developing a logistics concept for further growth,
- Optimizing internal goods movements based on lean methods
- Leading the company-wide S&OP process.
Expert in Process Optimization
MediaMobil
- Optimizing purchasing processes
- Mapping operational processes in the ERP system
- Introducing a scanner solution for the digital recording and tracking of warehouse movements in SelectLine
- Automatically documenting all material movements via mobile devices
- Structuring storage locations, including mapping customer warehouses
- Ensuring accounting requirements are taken into account: correctly recording warehouse movements in accounting
- Optimizing the picking process for more efficient operations and lower error rates
- Training employees to carry out and document material movements
- Creating transparency in reporting, especially to improve the P&L statement (profit and loss statement)
Sales Planning and Purchasing Process Consultant
Innonature GmbH
- Setting up automated sales planning, including improved inventory and order overviews, as well as optimizing purchasing processes
- Creating a plan that takes into account the strong focus of marketing on influencer campaigns and the rapidly changing e-commerce portfolio
- Training the purchasing team after staff reductions as part of the restructuring
- Implementing framework agreements for A-products
- Developing an automated AI-based forecast in the ERP system (MS Business Central)
- Developing and establishing an S&OP cycle
Interim Supply Demand Planner
Schleich GmbH
- Operationally ensuring supply and demand in order to plan product availability by balancing supply and demand
- Optimizing inventory and transfers between warehouses based on capacity and demand to ensure smooth operations
- Working with production, logistics and procurement to optimize the supply chain
- Monitoring demand fluctuations and market trends to support planning decisions
- Making short-term adjustments to plans in response to unexpected changes in demand
- Creating sales planning as a basis for financial planning during restructuring
Interim Supply Chain and OPEX Manager
Ergobaby GmbH
- Planning and ordering goods from factories in the Far East based on demand
- Monitoring incoming goods for quality, punctuality, quantity and availability
- Stakeholder management between customers and logistics service providers
- Monitoring and optimizing packing activities in the warehouse
- Setting up packaging lines
- Creating robust processes with minimal risk of errors
- Cost savings through simplification and better IT integration
Interim Demand Planner
Erasco GmbH
- Stakeholder management between Supply Chain and Sales
- Maintaining the existing Excel-based systems
- Collecting all market information and translating it into production requirements for the Erasco brand
- Managing supply through procurement for the Lacroix and Heisse Tasse brands
- Preparing various daily, weekly and monthly reports
- Supporting the implementation of IBP from SAP
Interim OPEX Expert
FMCG Company
- Developing cost-saving concepts
- Identifying cost drivers / value stream analysis
- Stabilizing production processes
- Developing measures in Production and Administration
- Optimizing various existing problem processes
- Conducting training workshops on the shop floor
- Working with HR
- Defining targets with Controlling and Management
Lean Trainer
Deutsche Bahn AG
- Teaching Lean fundamentals to employees in ICE maintenance
- Optimizing maintenance processes
Interim Supply Chain Manager Beverage Import / Trading
Eggers & Franke / Mumm Group
- Stabilizing processes
- Interface with external logistics
- Improving OTIF
- Reducing inventory
- Establishing an S&OP process
- Improving sales forecasting
Executive Trainer and Coach
Physik Instrumente (PI)
- Training all executives in six two-day modules on the principles of modern leadership methods, including Lean Leadership
- Coaching executives on practical issues
Interim Demand Planner
Mars GmbH
- Responsible for market analysis
- Stakeholder management between Supply Chain and Sales
- Allocating available quantities to customers while considering historical buyer behavior and the difficult market situation
- Preparing data for the implementation of Kinexis
Interim Manager / Consultant
Lean-doc
- Interim management and consulting with a focus on process optimization, Supply Chain, Lean Management and restructuring for various clients in industry, retail and services
Interim Production Manager
Food Industry Company
- Analyzing and optimizing processes as well as reorganizing production
- Digitizing processes in the ERP system and increasing the level of automation (implementation of pick-and-place robots)
- Ensuring smooth production processes, hygiene, quality and occupational safety
Restructuring Consultant
Packaging Machinery Company
- Redesigning the production layout from a Lean perspective
- Strategic consulting on a new business model
Consultant / Project Manager Mechanical Engineering and Packaging Technology
Mechanical Engineering and Packaging Technology Company (GEA-Wallau)
- Project manager for the introduction of an automated CNC machining center for single-part production with unmanned 24/7 operation
- Support for the purchasing department as an interim project buyer
- Restructuring of the production layout based on Lean principles
- Preparation of a feasibility study and conducting market research (customer survey) for the use of a new heating technology for food packaging machines
- Analysis and optimization of processes for customer-specific adaptations of systems with many internal interfaces to reduce missing parts, rework and lead times
- Strategic consulting regarding a possible expansion of the business model through an additional film distribution business in combination with packaging systems
Plant Manager
Braas GmbH
- Ensuring the safety and efficiency of the production lines
- Testing and monitoring plant processes
- Ensuring compliance with the plant's ISO standards and all HSE guidelines
- Preparing, analyzing and issuing production and performance reports
- Cost control to achieve the company's objectives
- Planning and managing CAPEX investments
- Developing and implementing a comprehensive preventive maintenance program (TPM)
- Developing and pursuing the site's Lean strategy and conducting various workshops
- Expanding the sites from 30 to 78 employees
Consulting Project Production and Planning
Food Industry Company (Lay Gewürze Grabfeld)
- Analysis and optimization of processes and reorganization of production
- Conceptualization and planning of a 100 % production expansion
- Optimization of the planning process from 2 hours to 30 minutes per planning order
Consulting Project Restructuring Concept
Food Industry Company (PEMA Brot Weißenstadt)
- Analysis of processes and structures
- Preparation of a restructuring concept according to IDW S6
- Support for the production manager
- Development and implementation of a cost-saving concept
Consulting Project Process Optimization and ERP Implementation
Packaging Industry Company (THIMM Packaging)
- Analysis and optimization of processes and reorganization of central departments with adaptation to the planned ERP system
- Supporting the implementation of the ERP system
- Initiation of the change process
- Reduction of the internal sales staff costs by 1 Mio. EUR through the introduction of a new customer cycle
- Introduction of a demand planning model based on historical demand patterns for individual customers
- Introduction of a Lean philosophy and Lean methods in production
Consulting project for a restructuring plan
Agricultural machinery trading company (John Deere Rügen)
- Analysis of processes and structures and development of a restructuring plan in accordance with IDW S6
- Implementation of the measures and support with the sale of the company
- Monitoring of the results of the measures
Consulting project for restructuring and workforce planning
Construction-related services company (Baltic Fenster Mönkebüll)
- Analysis of processes and structures and development of a restructuring plan in accordance with IDW S6
- Creation of a workforce plan and reduction of the workforce by 18 positions
- Monitoring of the results of the measures
- Coaching of the plant manager
Consulting project for increasing profitability
Tool manufacturing company (Stafotec Wörrstadt)
- Analysis of processes, structures, market trends and sales opportunities
- Development of a profitability improvement plan
- Acquisition of four new customers
- Implementation of a purchasing project to reduce purchase prices by 20 %
Senior Consultant for processes, structures and project management
Hanse Management Consulting GmbH
- Consulting companies on processes, structures and project management, with a focus on restructuring, efficiency improvement and Lean Management
Interim Managing Director
Packaging industry company (THIMM Display)
- Analysis of processes and structures and, based on this, development of a profitability improvement plan
- Reduction of administrative costs by 2 Mio. EUR through the implementation of various optimization measures
- Reduction of material costs by 800 TEUR through supplier consolidation
Consulting project to increase profitability
Recycling industry company (Hirsch Bremen)
- Development of measures to increase profitability and support for their implementation to stabilize the margin at 5 % in EBIT
- Development and implementation of controlling to manage the company
Operations Manager
Mondi Consumer Packaging
- Responsibility for Supply Chain and Operations, including work preparation / planning, purchasing, prepress / repro, printing (gravure, flexo, offset), lamination, converting and logistics
- Member of the local management team
- Responsible for CAPEX and production budget
- Further development of the site (cultural change) with a focus on involving employees in changes
- Cost optimization through Lean Management while ensuring delivery capability
- Expansion of printing capacities by adding an additional 10-color gravure press
Assistant to the CRO
LINPAC-Packaging
- Management of various development and cost reduction (Lean) projects
- Management of the introduction of automated production data collection for precise production control and the determination of key figures
- Development and implementation of a product cost calculation model
- Revision of controlling tools
- Introduction of ISO 50001 for an EEG refund of 500 TEUR
- Energy Champion
- Interim CFO
Supply Chain and Planning Manager NWE
LINPAC-Packaging
- Responsible for planning production on time
- Interface between production and finance
- Introduction of actual production cost controlling
- Responsible for purchasing and coordination of raw material supply
- Responsibility for controlling all process and performance data of the company
- Reduction of inventory by approx. 5 Mio. EUR through Supply Chain optimization by matching Demand and Supply at customer and product level and closing external warehouses
ERP Implementation Subproject Manager (Oracle) across the global corporate group
LINPAC-Packaging
- Analysis of current processes
- Standardization and programming of optimal processes based on Lean principles for production, planning, procurement and forecasting across all company sites
- Interface between production and finance, development of actual cost controlling for production
- Adaptation of the structures of all plants within the Supply Chain to the system
- Introduction of Multi-Site-Replenishment-Planning (MRP) across the corporate group
- Execution of the change process and training of employees in the use of the ERP system
Head of Development Northern Europe
LINPAC-Technologie
- Site Champion Six Sigma and Lean Manager
- Development of new products and processes
- Responsibility for the development budget
- Compliance with the latest food law requirements (REACH)
- Responsible for patent law matters
- Management of the drawing office with two employees
- Production of new machines and extrusion tools
- Advising individual production sites on technical innovations and problems
- Member of Linpac's European Technic College
Process Manager
LINPAC-Packaging
- Responsible for the selection and development of all formulations, additives and raw materials
- Definition of the production and process parameters for film extrusion, thermoforming and other subprocesses to increase process stability
- Implementation of various Six-Sigma projects, reducing complaints from 250 to 6 per year and saving 350 TEUR p.a.
- Optimization of internal logistics, reducing personnel requirements by 9 employees
- Participation in and management of Lean projects in production, mainly in the area of production optimization
- Technical and methodology training for employees in Lean and Six Sigma
Project Manager R&D and Field Service
LINPAC Headoffice
- Lean optimization of various production sites, including in Chile, Uruguay, France and Germany
- Special machine construction for production machines in the USA and Germany
- 18 weeks of interim production management in the USA
- Five months of construction of a new production site in Uruguay
- Marketing and sales projects in Argentina
- Product development in England and Spain
Project Engineer (Assistant to the Head of Extrusion)
LINPAC-Packaging
- Implementation of the product "LINstar" (packaging for the food industry) throughout production
Glazier
Glas Emigholz
- Worked as a glazier in the family business
Project Employee in Process Optimization
Guardian Glas
- Project-based work in the field of production process optimization
Industry experience
See where this freelancer has spent most of their professional time.
Experienced in Manufacturing, Professional Services, Retail, Food and Beverage, Construction, and Agriculture.
Business area experience
See which departments and functions this freelancer has contributed to most.
Experienced in Operations, Production, Quality Assurance, Project Management, Supply Chain Management, and Procurement.
Skills
Erp Systems:
- Oracle E1
- Sap R/3 Und S/4 Hana
- Pro Alpha
- Sage X3
- Infor Erp Ln
- Ms Dynamics 365 Business Central
- Select Line
Accounting Software:
- Datev
- Papierkram
- Lexware
Planning Software:
- Sap Ibp
- Sap Pp
- Kinexis
- Jde
Business Information:
- Power Bi
- Qlik View
- Sap Co
- Metabase
Process Modeling:
- Ms Visio
- Signavio
- Aries
- Celonis
Project Software:
- Sap Ppm
- Wrike
- Monday
- Ms Project
- Merlin
- Last Planner
- Jira
Statistical Analysis Software:
- Minitab
- Jmp
- Design Expert
- Sas
- Matlab
- Excel
Office Software:
- Microsoft 360 (Word, Excel, Power Point, Access, Etc.)
- Google (Docs, Sheets, Presentations, Etc.)
- Apple (Pages, Numbers, Keynote)
Languages
Education
RWTH Aachen
Diplom Ingenieur Maschinenbau, Schwerpunkt Verfahrenstechnik / Thermodynamik · Mechanical Engineering · Aachen, Germany
Mercator Universität Duisburg
Mechanical Engineering · Duisburg, Germany
Schulzentrum der Sekundarstufe II, Huckelriede
Abitur · Bremen, Germany
Certifications & licenses
Controller Akademie Stufe 1 Und 2
Controller Akademie
Axelos
Leeds
Trainer Training
Leeds
Institute for 6 Sigma
Certificado de Español „nivel initial“
Statistics
Experience
Global experience
Expertise
Qualifications
Profile
Frequently asked questions
Have questions? Find more information here.
Jörn is based in Hamburg, Germany.
Jörn speaks the following languages: German (Native), English (Advanced), Spanish (Elementary).
Jörn has at least 29 years of experience. During this time, Jörn has worked in at least 35 different roles and for 32 different companies. The average length of individual experience is 1 year and 10 months. Note that Jörn may not have shared all experience and actually has more experience.
Based on recent experience, Jörn would be well-suited for roles such as: Process Optimization Consultant, Supply Chain Expert and Demand Planning Manager, Expert in Process Optimization.
Jörn's most recent position is Process Optimization Consultant at Tandler GmbH.
In recent years, Jörn has worked for Tandler GmbH, Jack Links, MediaMobil, Innonature GmbH, and Schleich GmbH.
Jörn is most experienced in industries like Manufacturing, Professional Services, and Retail. Jörn also has some experience in Food and Beverage, Construction, and Agriculture.
Jörn is most experienced in business areas like Operations, Production, and Quality Assurance. Jörn also has some experience in Project Management, Supply Chain Management, and Procurement.
Jörn has recently worked in industries like Manufacturing, Retail, and Professional Services.
Jörn has recently worked in business areas like Operations, Quality Assurance, and Supply Chain Management.
Jörn holds a Master in Mechanical Engineering from RWTH Aachen.
Jörn has 7 certificates. Among them, these include: Prince 2 Agil Foundation, Controller Akademie Stufe 1 Und 2, and Prince 2 Foundation.
Jörn will be available full-time from October 2026.
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Calculated based on our freelancers’ daily rates as of 26 Sep 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
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