Stefan Schnabel-Founder and Senior Consultant
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Experience
Founder and Senior Consultant
LPM-Consulting, the LeanManufactur
- Consulting SMEs in Lean Management, Operational Excellence and internal auditing according to ISO 9001
- Implementation of efficiency, effectiveness and quality improvement measures
- Support with the implementation of sustainability strategies
Head of Operations
KATEK Düsseldorf (today Kontron AG)
- Direct reporting to the Managing Director in Düsseldorf and Leipzig and close coordination with the COO and CPO of KATEK SE
- Deputy for the Managing Director in Düsseldorf
- Interim quality management and technical work preparation leadership
- Production and logistics optimization, integration of new technologies and shopfloor management
- Budget responsibility for the entire operational area
- Leadership of 4 department heads and about 110 employees
- Support for internal audit measures according to IATF 16949:2016 section 8 at the Saedinenie/Bulgaria plant
- Successful recertification according to ISO 9001:2015 at the expanded plant
- Revenue increase of 30%, productivity increase of 15%, drastic reduction of production backlog
Founder and Senior Consultant
LPM-Consulting, the LeanManufactur
- Consulting self-employed professionals and company founders in Lean Management and Operational Excellence
- Development of efficiency and effectiveness measures
Technical Managing Director
WEMAS Holding GmbH
- Reporting to the CEO
- Quality management at all sites, P&L responsibility, management accounting and liquidity planning
- Optimization and streamlining of the product portfolio according to BCG
- Introduction of Microsoft Navision and KPI-based shopfloor management
- Leadership of Landwehr Schilderfabrik GmbH and Gerding GmbH
- Revenue increase of 8%, building up occupational safety
Head of Production Final Assembly
Werner Turck GmbH & Co. KG
- Reporting to the production manager
- Ensuring on-time and quality-compliant production in high-mix low-volume manufacturing
- Planning and controlling improvement measures along the value chain
- Introduction and implementation of Lean production, KanBan and ConWIP in cooperation with ifp-Consulting
- Key user SAP R/3 integration and master data setup
- Productivity increase of 10%, revenue increase of 20%, OTD improvement to 83%
Production Manager EMEA
MTS Sensors Technologie
- Reporting to the local Managing Director and WW Operations Manager
- Organization and control of operational processes in production, material planning, purchasing, shipping, and maintenance
- P&L responsibility and coordination of international S&OP meetings
- Introduction of Lean production, One-Piece-Flow, KanBan, and Heijunka globally
- Increase in productivity by 20%, improvement of OTD to 93%
Operational Site Leader ISC, ACS EMEA
bk-electronic GmbH
- Site responsibility including purchasing, sales, production, warehouse, shipping, and facilities with a budget of €10 million
- Integration into a matrix structure and reporting to EMEA leadership functions
- Implementation of the Honeywell Operations System (HOS) and introduction of One-Piece-Flow
- Closure of the site and relocation to Brno/CZ
- Increase in sales by 20%, improvement of delivery performance to > 90%, bronze status in HOS
Technical Production Engineering
Insta Elektro GmbH, Lüdenscheid
- Independent planning and control in product launch management
- Project lead for the product groups KNX, LED lighting, and EMS at subsidiary ELKA GmbH
- Investment planning, cost controlling, and technology evaluation
- Introduction of IPC-A-610 as instructor and barcode logistics
- Introduction of RoHS and Lean production with Staufen AG
- Increase in productivity by 5% through rollout of IPC A 610
Sales Engineer
HA-EFF Kunststoffe GmbH
- Acquisition of new projects in the area of ship interior fittings
- Advising clients from quote preparation to implementation of the solutions
- Independent project management
Industry Experience
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Experienced in Manufacturing and Professional Services.
Business Area Experience
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Experienced in Operations, Production, Project Management, Quality Assurance, Supply Chain Management, and Sustainability Management.
Summary
Goal-, process- and results-oriented manager with experience in change and an entrepreneurial mindset, along with strong professional and social skills. Many years of experience in project management, turnaround management, process management, and leading complex production units. Valued as a assertive, analytical and resilient leader with a strong can-do attitude and hands-on mentality. The way I work with employees is based on appreciation and respect, while entrepreneurial requirements and key figures are always taken into account. Staff development through targeted encouragement and challenge is one of my core principles.
Skills
Quality Management & Lean
- Lean Six Sigma Black Belt, Lean Management, Continuous Improvement
- Operational Excellence, Hoshin Kanri, Shopfloor Management
- Production Optimization, Kpi, Agile Mindset With Okr, Scrum And Kanban
- Quality Management (Iso 9001, Iatf 16949, Iso 50001, Iso 14001, Ral Quality Label, Tisax) And Compliance
- Value Stream Design, Supply Chain Management, Capacity Planning
Management & Leadership
- Change Management, Restructuring, Turnaround Management
- Digital Transformation And Automation
- International Experience In Matrix Organizations
- Staff Development And Leadership Of National And International Teams
- Budget Responsibility, Cost Controlling, Management Accounting, Liquidity Planning
- Systemic Business Coach According To Dvnlp
Additional Projects
- Third-Party Auditor In The Supply Chain At Suppliers For Electronics, Printed Circuit Boards And Assemblies, And Logistics
- Participation In The "Prodlog-Design" Project In Cooperation With Fhg Ipa, Ifa (Institute For Factory Systems And Logistics At Leibniz University Hannover) And Various Participating Companies
- Trainer As Part Of A Training Initiative Jointly Run By Companies From The MäRkisches Region, Sihk Zu Hagen And The Employment Agency, For Part-Time Training To Become An Smd Production Assistant
Other Relevant Project Experience
- Restructuring And Turnarounds Of Production Sites
- Process Optimization In High-Mix Low-Volume Environments
- Introduction Of Lean And Six Sigma Methods In Multinational Companies
- Development And Introduction Of New Production Layouts After Value Stream Optimization And Bottleneck Analysis
- Automation And Robotics
- Warehouse Logistics And Traceability Systems
- Line Balancing Of Equipment And Implementation Of One-Piece-Flow Cells
- Kpi-Based Shopfloor Management And Continuous Improvement In Companies
- Staff Restructuring And Development Measures In Change Processes
- Contact Person For Associations (Fed, Ipc, 3-D Mid Ev, Zvei, Vdl) And Research Institutes (Fhg Isit, Fhg Ipa, Fhg Zve, Fhg Ifam) And Project Partners (Zavt Lippstadt, Staufen Ag, Ifp-Consulting, Rick Harris Lean Systems Inc, Lmx Business Consulting Gmbh)
It And Equipment Knowledge
- Key User Sap R/3, Microsoft Navision, Infor Baan
- Ms Office, Visio, Ms Project, Mindmanager, Ms Sql, Bpm (Business Process Management) Software
- Simatic It Mes Suite, Padspowerpcb, Siplacepro, Edm, Setupcenter, Itac Traceability
- Viscomvivision, Dcm Catamaran
- Siplace And Mydata Placement Machines, Vitronics, Seho And Smt Reflow Ovens, Asys, Ipte And Nutek Transport Units, Ersa, Vitronics And Seho Soldering Systems, Aoi Viscom And Koh-Young, Ekra And Dek Printers, Nordson Conformal Coating, Cleaning Systems From Kolb
- Cam: Technomatix Unicam, Cam350, Diplan, Smt Officepro
- Experience With Ai (Chatgpt, Perplexity And Notebooklm In A Corporate Context)
Other Skills
- Scrum, Okr, Kanban
Languages
Education
Hamburg University of Applied Sciences
Dipl.-Ing. (Nav. Arch.) FH · Naval Architecture and Marine Engineering · Hamburg, Germany
Gymnasium Hermann-Böse-Straße
Abitur · Bremen, Germany
Beaufort Primary School
Beaufort, United States
Certifications & licenses
Certified Quality Auditor ISO 9001:2015
TÜV Rheinland Akademie GmbH
Certified Quality Manager ISO 9001:2015
TÜV Rheinland Akademie GmbH
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Qualifications
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