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Stefan Schnabel-Founder and Senior Consultant

Stefan Schnabel - Founder and Senior Consultant - profile avatar
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Schalksmühle, Germany

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Experience

Jun 2024 - Present

Founder and Senior Consultant

LPM-Consulting, the LeanManufactur

Position Summary
Founder and Senior Consultant at LPM-Consulting, the LeanManufactur
Industries
Professional Services
Business Areas
Operations
Quality Assurance
Sustainability Management
  • Consulting SMEs in Lean Management, Operational Excellence and internal auditing according to ISO 9001
  • Implementation of efficiency, effectiveness and quality improvement measures
  • Support with the implementation of sustainability strategies
Oct 2021 - May 2024

Head of Operations

KATEK Düsseldorf (today Kontron AG)

Position Summary
Head of Operations at KATEK Düsseldorf (today Kontron AG)
Industries
Manufacturing
Business Areas
Operations
Production
Quality Assurance
  • Direct reporting to the Managing Director in Düsseldorf and Leipzig and close coordination with the COO and CPO of KATEK SE
  • Deputy for the Managing Director in Düsseldorf
  • Interim quality management and technical work preparation leadership
  • Production and logistics optimization, integration of new technologies and shopfloor management
  • Budget responsibility for the entire operational area
  • Leadership of 4 department heads and about 110 employees
  • Support for internal audit measures according to IATF 16949:2016 section 8 at the Saedinenie/Bulgaria plant
  • Successful recertification according to ISO 9001:2015 at the expanded plant
  • Revenue increase of 30%, productivity increase of 15%, drastic reduction of production backlog
Apr 2020 - Sep 2021

Founder and Senior Consultant

LPM-Consulting, the LeanManufactur

Position Summary
Founder and Senior Consultant at LPM-Consulting, the LeanManufactur
Industries
Professional Services
Business Areas
Operations
Quality Assurance
  • Consulting self-employed professionals and company founders in Lean Management and Operational Excellence
  • Development of efficiency and effectiveness measures
Mar 2019 - Mar 2020

Technical Managing Director

WEMAS Holding GmbH

Position Summary
Technical Managing Director at WEMAS Holding GmbH
Industries
Manufacturing
Business Areas
Finance
Operations
Strategy
  • Reporting to the CEO
  • Quality management at all sites, P&L responsibility, management accounting and liquidity planning
  • Optimization and streamlining of the product portfolio according to BCG
  • Introduction of Microsoft Navision and KPI-based shopfloor management
  • Leadership of Landwehr Schilderfabrik GmbH and Gerding GmbH
  • Revenue increase of 8%, building up occupational safety
Jan 2017 - Feb 2019

Head of Production Final Assembly

Werner Turck GmbH & Co. KG

Position Summary
Head of Production Final Assembly at Werner Turck GmbH & Co. KG
Industries
Manufacturing
Business Areas
Operations
Production
  • Reporting to the production manager
  • Ensuring on-time and quality-compliant production in high-mix low-volume manufacturing
  • Planning and controlling improvement measures along the value chain
  • Introduction and implementation of Lean production, KanBan and ConWIP in cooperation with ifp-Consulting
  • Key user SAP R/3 integration and master data setup
  • Productivity increase of 10%, revenue increase of 20%, OTD improvement to 83%
Aug 2014 - Dec 2016

Production Manager EMEA

MTS Sensors Technologie

Position Summary
Production Manager EMEA at MTS Sensors Technologie
Industries
Manufacturing
Business Areas
Operations
Production
Supply Chain Management
  • Reporting to the local Managing Director and WW Operations Manager
  • Organization and control of operational processes in production, material planning, purchasing, shipping, and maintenance
  • P&L responsibility and coordination of international S&OP meetings
  • Introduction of Lean production, One-Piece-Flow, KanBan, and Heijunka globally
  • Increase in productivity by 20%, improvement of OTD to 93%
Feb 2013 - Jul 2014

Operational Site Leader ISC, ACS EMEA

bk-electronic GmbH

Position Summary
Operational Site Leader ISC, ACS EMEA at bk-electronic GmbH
Industries
Manufacturing
Business Areas
Logistics
Operations
Production
  • Site responsibility including purchasing, sales, production, warehouse, shipping, and facilities with a budget of €10 million
  • Integration into a matrix structure and reporting to EMEA leadership functions
  • Implementation of the Honeywell Operations System (HOS) and introduction of One-Piece-Flow
  • Closure of the site and relocation to Brno/CZ
  • Increase in sales by 20%, improvement of delivery performance to > 90%, bronze status in HOS
Jul 1995 - Dec 2012

Technical Production Engineering

Insta Elektro GmbH, Lüdenscheid

Position Summary
Technical Production Engineering at Insta Elektro GmbH, Lüdenscheid
Industries
Manufacturing
Business Areas
Operations
Production
Project Management
  • Independent planning and control in product launch management
  • Project lead for the product groups KNX, LED lighting, and EMS at subsidiary ELKA GmbH
  • Investment planning, cost controlling, and technology evaluation
  • Introduction of IPC-A-610 as instructor and barcode logistics
  • Introduction of RoHS and Lean production with Staufen AG
  • Increase in productivity by 5% through rollout of IPC A 610
Jan 1994 - Dec 1994

Sales Engineer

HA-EFF Kunststoffe GmbH

Position Summary
Sales Engineer at HA-EFF Kunststoffe GmbH
Industries
Manufacturing
Business Areas
Project Management
Sales
  • Acquisition of new projects in the area of ship interior fittings
  • Advising clients from quote preparation to implementation of the solutions
  • Independent project management

Industry Experience

See where this freelancer has spent most of their professional time.

Experienced in Manufacturing and Professional Services.

Manufacturing
Professional Services
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Business Area Experience

See which departments and functions this freelancer has contributed to most.

Experienced in Operations, Production, Project Management, Quality Assurance, Supply Chain Management, and Sustainability Management.

Operations
Production
Project Management
Quality Assurance
Supply Chain Management
Sustainability Management
Profile match chart

Summary

Goal-, process- and results-oriented manager with experience in change and an entrepreneurial mindset, along with strong professional and social skills. Many years of experience in project management, turnaround management, process management, and leading complex production units. Valued as a assertive, analytical and resilient leader with a strong can-do attitude and hands-on mentality. The way I work with employees is based on appreciation and respect, while entrepreneurial requirements and key figures are always taken into account. Staff development through targeted encouragement and challenge is one of my core principles.

Skills

Quality Management & Lean

  • Lean Six Sigma Black Belt, Lean Management, Continuous Improvement
  • Operational Excellence, Hoshin Kanri, Shopfloor Management
  • Production Optimization, Kpi, Agile Mindset With Okr, Scrum And Kanban
  • Quality Management (Iso 9001, Iatf 16949, Iso 50001, Iso 14001, Ral Quality Label, Tisax) And Compliance
  • Value Stream Design, Supply Chain Management, Capacity Planning

Management & Leadership

  • Change Management, Restructuring, Turnaround Management
  • Digital Transformation And Automation
  • International Experience In Matrix Organizations
  • Staff Development And Leadership Of National And International Teams
  • Budget Responsibility, Cost Controlling, Management Accounting, Liquidity Planning
  • Systemic Business Coach According To Dvnlp

Additional Projects

  • Third-Party Auditor In The Supply Chain At Suppliers For Electronics, Printed Circuit Boards And Assemblies, And Logistics
  • Participation In The "Prodlog-Design" Project In Cooperation With Fhg Ipa, Ifa (Institute For Factory Systems And Logistics At Leibniz University Hannover) And Various Participating Companies
  • Trainer As Part Of A Training Initiative Jointly Run By Companies From The MäRkisches Region, Sihk Zu Hagen And The Employment Agency, For Part-Time Training To Become An Smd Production Assistant

Other Relevant Project Experience

  • Restructuring And Turnarounds Of Production Sites
  • Process Optimization In High-Mix Low-Volume Environments
  • Introduction Of Lean And Six Sigma Methods In Multinational Companies
  • Development And Introduction Of New Production Layouts After Value Stream Optimization And Bottleneck Analysis
  • Automation And Robotics
  • Warehouse Logistics And Traceability Systems
  • Line Balancing Of Equipment And Implementation Of One-Piece-Flow Cells
  • Kpi-Based Shopfloor Management And Continuous Improvement In Companies
  • Staff Restructuring And Development Measures In Change Processes
  • Contact Person For Associations (Fed, Ipc, 3-D Mid Ev, Zvei, Vdl) And Research Institutes (Fhg Isit, Fhg Ipa, Fhg Zve, Fhg Ifam) And Project Partners (Zavt Lippstadt, Staufen Ag, Ifp-Consulting, Rick Harris Lean Systems Inc, Lmx Business Consulting Gmbh)

It And Equipment Knowledge

  • Key User Sap R/3, Microsoft Navision, Infor Baan
  • Ms Office, Visio, Ms Project, Mindmanager, Ms Sql, Bpm (Business Process Management) Software
  • Simatic It Mes Suite, Padspowerpcb, Siplacepro, Edm, Setupcenter, Itac Traceability
  • Viscomvivision, Dcm Catamaran
  • Siplace And Mydata Placement Machines, Vitronics, Seho And Smt Reflow Ovens, Asys, Ipte And Nutek Transport Units, Ersa, Vitronics And Seho Soldering Systems, Aoi Viscom And Koh-Young, Ekra And Dek Printers, Nordson Conformal Coating, Cleaning Systems From Kolb
  • Cam: Technomatix Unicam, Cam350, Diplan, Smt Officepro
  • Experience With Ai (Chatgpt, Perplexity And Notebooklm In A Corporate Context)

Other Skills

  • Scrum, Okr, Kanban

Languages

German
Native
English
Advanced
French
Elementary

Education

Hamburg University of Applied Sciences

Dipl.-Ing. (Nav. Arch.) FH · Naval Architecture and Marine Engineering · Hamburg, Germany

Gymnasium Hermann-Böse-Straße

Abitur · Bremen, Germany

Beaufort Primary School

Beaufort, United States

Certifications & licenses

Certified Quality Auditor ISO 9001:2015

TÜV Rheinland Akademie GmbH

Certified Quality Manager ISO 9001:2015

TÜV Rheinland Akademie GmbH

Statistics

Experience

Total positions 9
Experience in Manufacturing 28 y
Avg length 3 y 6 m
Longest experience 17 y 5 m

Expertise

Recent roles Founder and Senior Consultant, Head of Operations, Technical Managing Director
Main industries Manufacturing, Professional Services
Main business areas Operations, Production, Project Management

Qualifications

Highest degree Bachelor
Certifications earned 2

Profile

Created
Last Update

Frequently asked questions

Have questions? Find more information here.

Stefan is based in Schalksmühle, Germany and can operate in on-site, hybrid, and remote work models.

Stefan speaks the following languages: German (Native), English (Advanced), French (Elementary).

Stefan has at least 32 years of experience. During this time, Stefan has worked in at least 8 different roles and for 8 different companies. The average length of individual experience is 4 years and 6 months. Note that Stefan may not have shared all experience and actually has more experience.

Based on recent experience, Stefan would be well-suited for roles such as: Founder and Senior Consultant, Head of Operations, Technical Managing Director.

Stefan's most recent position is Founder and Senior Consultant at LPM-Consulting, the LeanManufactur.

In recent years, Stefan has worked for LPM-Consulting, the LeanManufactur and KATEK Düsseldorf (today Kontron AG).

Stefan is most experienced in industries like Manufacturing and Professional Services.

Stefan is most experienced in business areas like Operations, Production, and Project Management. Stefan also has some experience in Quality Assurance, Supply Chain Management, and Sustainability Management.

Stefan has recently worked in industries like Professional Services and Manufacturing.

Stefan has recently worked in business areas like Operations, Quality Assurance, and Production.

Stefan holds a Bachelor in Naval Architecture and Marine Engineering from Hamburg University of Applied Sciences.

Stefan has 2 certificates. These include: Certified Quality Auditor ISO 9001:2015 and Certified Quality Manager ISO 9001:2015.

Stefan is immediately available part-time for suitable projects.

Stefan's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

To hire Stefan, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

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Market avg: 875-955 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.