Jo Nebe
Sterbfritz Plant Technical Manager
Experience
Sterbfritz Plant Technical Manager
OPmobility
- Interims Technical Manager during a sick leave replacement.
- Led the development team and took over technical development topics in the plant.
- Conducted successful de-escalation activities for two customers across two sites (mother plant and SILS).
- Trained new team members and performed assessment and development reviews at management and team level.
- Performed capacity and strategy reviews, including production relocation activities.
- Managed internal projects and supported struggling suppliers.
Manufacturing Project Manager - K1 Porsche, Tayron VW, Tiguan VW
PlasticOmnium Intelligent Exterieur Systems
- Managed manufacturing aspects for K1 Porsche, Tayron VW and Tiguan VW projects.
- For K1, handled a highly complex product and process development with high workload per station, strong flexibility requirements, plant load aspects and a high variety of variants, developing the scope up to customer offer.
- Acted as mentor for a new team member on the Tayron project to ensure manufacturing scope was fully covered according to PO standards.
- Served as lead MPL for the Tiguan project, replacing the former MPL around six months prior SOP to ensure a smooth SOP.
Manufacturing Project Manager - Audi Q4 in Brusseles
PlasticOmnium Intelligent Exterieur Systems
- Managed a short-run project to double production capacity by transferring an existing line from Zwickau to the Brussels plant.
- Oversaw suppliers under very tight timelines after approval for physical machines was only given in February, with machine transfer completion planned by August.
- Ensured full validation of the complete production line within a very short project duration.
- Managed a distributed project team of about 35 people across six locations.
Manufacturing Project Manager - Audi Q8 in Brusseles
PlasticOmnium Intelligent Exterieur Systems
- Took over the project in a critical phase prior to machine transfer.
- Implemented the complete production system including all equipment for a SILS with long-range delivery up to SOP and serial support.
Industrial Engineer
PlasticOmnium Intelligent Exterieur Systems
- Provided operational support for relocating the entire production into a parallel layout to run two production lines and then into the final production layout for a new product.
- Supported start-up and validation of the new production.
- Implemented RFID solutions on customer request.
Manufacturing Project Manager
PlasticOmnium Intelligent Exterieur Systems
- Managed manufacturing project for VW Tiguan 326PA bumpers.
- Planned and built production lines in Germany from sourcing to SOP.
- Developed products for manufacturing (Design for Manufacturing and Assembly) together with the OEM and internal PO team.
- Led international teams for assembly, paint development, packaging, SCM and plant engineering.
- Held responsibility for budget, resources and quality, including PFMEA.
- Coordinated machine development with international suppliers, on-site machine acceptance, transfer, qualification and validation of all shopfloor processes for flawless production.
- Led pre-serial production start-up and MP&L for all deliveries.
- Managed a project volume of about 20,000 hours and 4 million Euro investment.
- Delivered turn-key handover of the production line to the plant at SOP.
Manufacturing Project Manager
PlasticOmnium Auto Exterieur
- Managed manufacturing project for VW Touareg 516 PA bumpers.
- Planned and built production lines in Bratislava from sourcing to SOP.
- Developed products for manufacturing (Design for Manufacturing and Assembly) with the OEM and PO team.
- Led international teams for assembly, paint development, packaging, SCM and plant engineering.
- Took responsibility for budget, resources and quality, including PFMEA.
- Managed development of machines with international suppliers, including on-site machine acceptance, transfer, qualification and validation of all shopfloor processes.
- Directed pre-serial production start-up and MP&L for all deliveries.
- Managed a project scope of about 18,000 hours and 3.5 million Euro investment.
- Completed turn-key handover of the production line to the plant at SOP.
Internal Auditor ISO/TS 16949
Delphi
- Developed and implemented the local QM system in the fuel injection systems development center in Flechtorf.
- Prepared and executed PDCA cycles for internal audits.
- Prepared and executed PDCA cycles for external audits.
Project Manager Development
SMP – Samvardhana Motherson Peguform
- Managed development of VW Aerton 483 CC bumper with focus on feasibility, regulations, quality, tooling and assembly.
- Conducted weekly design reviews with the OEM and SMP project team.
- Held responsibility for Design FMEA.
- Transferred best practices from the plant into the project.
- Led an internal project team of about 20 people (CAD, quality, validation and testing, tooling etc.).
Interims MP&L responsible
Faurecia Auto Exterieur
- Worked as interim MP&L responsible in the JIS plant Bad Friedrichshall and as taskforce member in the Essen plant for bumper production.
- Performed firefighting actions to ensure customer satisfaction (Audi, Mercedes-Benz).
- Reduced escalation levels with customers.
- Implemented and followed up various SCM/MP&L/LEAN tasks to secure material availability.
- Prepared internal and external logistics audits.
Quality planning and PDCA project
Metalsa Automotive GmbH
- Managed quality planning and PDCA activities for metal chassis parts.
- Worked with technologies including metal stamping and welding.
- Supported OEM BMW in VDA 6.3 audit preparation and PDCA.
- Developed internal 8D process.
- Performed PDCA-based yield improvement and other preventive actions in production.
Quality planning for metal products
Gebr. Kemmerich GmbH
- Performed quality planning for metal stamping products.
- Supported plants in Germany, Spain and Czech Republic.
- Worked on FMEA, CAQ, test plans, gauges and sampling.
- Maintained and served OEM quality systems such as LiOn and BeOn etc.
Manufacturing Project Manager
PlasticOmnium Auto Exterieur
- Managed manufacturing projects for multiple products: Porsche Macan bumper, Opel Cascada bumper, Scirocco spoiler and Opel Corsa fender.
- Planned and built production lines in Poland, Germany and Spain from sourcing to SOP.
- Developed products for manufacturing (Design for Manufacturing and Assembly) with the OEM and PO team.
- Led international teams for assembly, paint development, packaging, SCM and plant engineering.
- Held responsibility for budget, resources and quality including PFMEA.
- Coordinated machine development with international suppliers, including machine acceptance on site, transfer, qualification and validation of all shopfloor processes to ensure flawless production.
- Conducted process analyses and containment actions for production stabilisation and optimisation.
- Managed project volumes up to 18,000 hours and about 3.2 million Euro investment per project.
PDCA Leader, Resistors (SMD)
Isabellenhütte Heusler GmbH & Co KG
- Led PDCA activities for SMD resistor production.
- Worked with technologies including galvanic processes, sawing, lamination and cleaning.
- Improved yield and stabilised processes in the mechanical department.
- Developed and improved production technologies.
- Built up additional capacity in the galvanic department.
- Reduced tooling costs by 50%.
- Optimised and audited the clean room.
Industrieberatung Nebe
PC&L Manager
GIRA Giersiepen GmbH
- Led a PC&L team of 13 employees.
- Developed processes for certification of production according to DIN ISO 13485.
- Developed warehouse structures and workflows compliant with GMP for medical production.
- Reduced MOD costs through improved workplace organisation.
- Reduced lead time in the tool shop by 30%.
- Held responsibility for capacity planning and stock levels.
Digital Factory and Lean Manufacturing Europe
Visteon Deutschland GmbH
- Provided LEAN support for plants in Europe, South America and South Africa.
- Managed supply chain management projects for warehouses including reorganisation and closures.
- Conducted LEAN, CCF and DFM/DFA workshops and trainings.
- Implemented value stream mapping in production.
- Defined and optimised production logistics and synchronous material flow, including external logistics chain optimisation.
- Developed optimal production control solutions using simulation tools.
Project Leader Logistics
Ewikon Heißkanalsysteme GmbH & CO KG
- Worked in a tool company with about 200 employees.
- Managed strategic purchasing and supplier development.
- Reorganised internal workflows.
- Led the product launch of the hot runner HPS 3 nozzle.
Project engineer
Fraunhofer TEG
- Performed ratiopotential analysis and implementation for a ship motor manufacturer.
- Planned and implemented a bicycle frame plant.
- Developed clean room equipment for the medical industry.
- Managed a handling project in the flat glass industry for plating.
Project lead Software development
Universität Kassel
- Analysed workflows for PPS/ERP systems (similar to SAP).
- Developed and implemented PPS/ERP software in C/C++.
Project planning and execution
SUN-TRIEB Planning Office
- Led planning, installation and commissioning of a combined heat and power plant and related contracting in Northern Germany.
- Planned heating, cooling and sanitary systems.
Industry Experience
See where this freelancer has spent most of their professional time.
Experienced in Automotive, Manufacturing, Healthcare, Education, Information Technology, and Energy.
Business Area Experience
See which departments and functions this freelancer has contributed to most.
Experienced in Production, Project Management, Supply Chain Management, Operations, Quality Assurance, and Product Development.
Languages
Education
Apprenticeship as Toolmaker, Punching and Forming Technology · Toolmaker, Punching and Forming Technology
University of Kassel
Diploma II in Mechanical Engineering · Mechanical Engineering · Kassel, Germany
University of Kassel
Diploma I in Mechanical Engineering · Mechanical Engineering · Kassel, Germany
Certifications & licenses
Basic Knowledge EN ISO 13485
Design For Manufacturing & Assembly (Dfm/Dfa)
Design For Paint & Packaging
FMEA Training
GMP Basic Course
Internal Auditor EN ISO 13485 (1st, 2nd Party Auditor)
Internal Auditor ISO/TS 16949 (1st, 2nd Party Auditor)
Quality Specialist (TAW-Cert)
Quality Manager (TAW-Cert)
Visteon Lean Academy – Ccf – Creating Continuous Flow
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
Frequently asked questions
Do you have questions? Here you can find further information.
Where is Jo based?
What languages does Jo speak?
How many years of experience does Jo have?
What roles would Jo be best suited for?
What is Jo's latest experience?
What companies has Jo worked for in recent years?
Which industries is Jo most experienced in?
Which business areas is Jo most experienced in?
Which industries has Jo worked in recently?
Which business areas has Jo worked in recently?
What is Jo's education?
Does Jo have any certificates?
What is the availability of Jo?
What is the rate of Jo?
How to hire Jo?
Average rates for similar positions
Rates are based on recent contracts and do not include FRATCH margin.
Similar Freelancers
Discover other experts with similar qualifications and experience
Experts recently working on similar projects
Freelancers with hands-on experience in comparable project as a Sterbfritz Plant Technical Manager
Nearby freelancers
Professionals working in or nearby Wuppertal, Germany