Norbert Kuhn-Interim Consultant & Coach for Launch and Task Force Management
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Experience
Interim Consultant & Coach for Launch and Task Force Management
Hatko Electronics
- Restructuring of toolmaking based on the lean method module TPM, including tool calculation, design, as well as production setup and throughput times
- Optimization of production process structures and documentation with wear parts and spare parts holding, using standard parts suppliers (consignment stock)
- Optimization of tool changeover times according to REFA study and MTM
- Revision of the organizational and planning processes
- Explicit fine-tuning of equipment availability with logistics
Interim Co Project, Launch and Task Force Leader
AutoKabel GmbH & Co. KG
- Solely responsible co-project leader for the quantitative and qualitative pre-series and series production of all modular components up to final assembly, including packaging, photo and logistics criteria
- Management of the sites in Mexico and Slovakia for the 48V cable harnesses for battery and supply lines of the Audi Q5, Q7 and Q9 electric model series
- Management according to VW delivery criteria TBT-VFF-0-SOP (N3/N1)
- Interim consultant & coach for the VW customer and supplier portal LION with documentation and continuous matching since 2002
- Fine-tuning based on the BOM contents to the drawing status, the assembly instructions with inspection criteria, as well as shipping status in the production plants
Interim Technical Purchasing
Eissmann Automotive Deutschland GmbH & Co. KG
- Project handling with Citrix (virtual desktop office) including SAP R3 module MM
- Proactive support of the Head of Buying in supplier selection
- Stabilization of the quantitatively, qualitatively and process-related required delivery performance through proactive use of lean methods (5S, TPM, Kaizen)
- Revival and reactivation of the company philosophy with a focus on discipline and communication
- Close coordination with CEO/management and project leader regarding eBOM with derivation to the purchased part navigator
- Control/sourcing management (CBD Cost Brake Down, RfQ Request for Quotation, EBIT/EBITA, LoN Letter of Nomination)
- Supply chain management: analysis and implementation of onboarding processes for new suppliers
- Tracking of the budgeted production equipment from LoP as well as planning, organization, coordination, scheduling, control and implementation
Interim Shopfloor & Task Force Leader
Filzwieser GmbH - Industrietechnik
- Leadership of the production relocation in plastics injection molding with industrial equipment for component and final assembly
- Support of a plant closure including related assemblies to module groups as well as leadership of tool and prototype building with 250 employees and numerous side areas
- Ensuring target, KPI and result responsibility for quantitative and qualitative series production
- Technical and disciplinary leadership as well as development of 250 employees
- Overall responsibility for the areas of production and engineering
- Control, planning and coordination of all production processes
- Optimization of production processes based on a project navigation list (BOM) using lean methods
- Use of the lean modules TPM, 5S and Kaizen for independent KPI control to achieve the company goals and EBIT
- Launch and deadline tracking as a "deadline hunter"
Interim Plant Manager
Carcoustics
- Taking over plant management after the plant manager was released due to catastrophic delivery performance
- Stabilization of the quantitative and qualitative as well as cost-optimized production steps in modified (MTM & TPM) series production and modular assembly
- Task force work with troubleshooting team meetings together with technical departments, supplier and customer teams
- Responsibility for production equipment and shopfloor control
- Project cancellation due to the coronavirus pandemic
Project Leader TPM
Webasto
- Focus on equipment and plant relocation
- Launch of all approved new starts, changes, and relocations of released equipment and process tools, both budgeted and already in production, from design release through APQP with SOP and ramp-up to serial production
- Task force for the step-by-step optimization of production lead times and costs with regard to quality, quantity, and compliance with delivery agreements
- Further development of maintenance (TPM) with a focus on equipment maintenance and availability
- Ensuring complete documentation
- Support for manufacturing technologies such as plastic injection molding, metal forming, and hydroforming
Project & Task Force Leader; Planner, Coordinator
Fehrer / ISRI
- Implementation of the budgeted and scheduled production equipment with an investment volume of €3.2 million for the product groups DB Maybach/center consoles and MB 204 (headrest and center console)
- Planning, coordination, and setup through to SOP with ramp-up to serial production
- Responsibility for technical purchasing, equipment procurement, and prototype procurement
- Successful realization of the production equipment within the planned budget
- Process chain optimization by reducing production lead times and costs
Interim Plant Manager for Greenfield Technology Transfer
Winkelmann Group
- Plant management as part of a greenfield technology transfer for Ford injection units
- Setup and commissioning of production units
- Integration and connection of new production units to existing production structures
- Ensuring quantitative and qualitative APQP requirements through to SOP
- Achieving SOP with customer award recognition
- Participation in requirement and specification documents, as well as support for engineering and maintenance of customer portals
Project Leader
Brandl Maschinenbau GmbH
- Project management for the serial launch of the Lamborghini cross member and Audi Q3
- Turnaround of project delays based on defined milestones
- Consistent use of Lean modules Kaizen and TPM
- Holding meetings with LOP to identify deficits and eliminate or reduce them significantly
- De-escalation with the customer by reducing external control in the specialist departments
Leader Technical Purchasing
Brita GmbH
- Leading technical purchasing of equipment and plant for new launches
- Creation and support of requirement and specification documents, as well as change management
- Supplier selection including support during try-out
- Support through APQP with proactive guidance during serial ramp-up
- Process and cost optimization during the launch phase
Project Manager for the Audi Q5 Cockpit
SMP
- Project management for the Audi Q5 cockpit at the Puebla site
- Equipment coordination and budget controlling for production and process equipment investments of €4.6 million
- Responsibility for plant installation and pre-series control
- Management through APQP
Project Leader and Coordinator
Faurecia
- Project management and coordination of the VW Golf models, Amarok and Skoda
- Responsibility for front and rear spoilers as well as bumpers for all new launches
- Management of the projects through APQP
Plant Manager in Insolvency Proceedings
Scherer & Trier (SMP) Puebla
- Plant management in insolvency proceedings with a focus on troubleshooting
- Stabilization of quantitative and qualitative supply agreements
- Personnel restructuring and realignment according to the insolvency administrator's concepts
- Implementation of a set of measures in line with cost targets
Tool Engineer & Industrialization
ZKW
- Industrialization including tool management with consideration of TPM
- Support for the headlight and rear light production for the Opel Astra model
- Support in the introduction and optimization of production processes at the Liberec and Wieselburg sites
Deputy Managing Director, Cold Forging
Metalurgica Fry Ltd. do Brasil
- Development of solution concepts for implementing efficient, high-quality, and cost- and labor-reduced semi- or fully automated series production
- Responsibility for optimizing cold forging processes
- Management of efficiency and automation projects
Deputy Managing Director
Coco Werke - Cerceskö
- Relocation and move of the BSH shop-in-shop plastic injection molding production with assembly into new production halls of the customer
- Connection to existing capacity, production, and logistics planning, including delivery
- Ensuring a stable start of production after the move
CEO
ATB - Subotica
- Implementation of group targets with the spin-off of loss-making departments and their sale
- Founding member of the Subotica industrial park
- Settlement of the spun-off companies as extended suppliers of services
- Identification and realization of cost optimization potential
Deputy Managing Director / Zinc Die Casting
Meridian S.A. Asuncion
- Productivity evaluation of all manufacturing products and analysis of production utilization
- Presentation of results and preparation of decision matrices for product discontinuation, spin-off, or outsourcing
- Realization of cost-saving potential while considering core competencies in zinc die casting
Plant Manager with signing authority
Novem Car Interieur
- Plant management with signing authority and responsibility for 250 employees
- Site management according to target and quality agreements, including budget responsibility
- Ensuring output volume at optimized manufacturing costs
Plant Manager with signing authority
Hella Mexico S.A.
- Plant Manager with signing authority and responsibility for 800 employees
- Management of injection molding and metal progressive-die production lines
- Control of assembly into module assemblies
- Responsibility for industrialization, toolmaking, and maintenance
General Manager with signatory authority
Magna Int. Canada / Profit Center Guelph
- General Manager with signatory authority and responsibility for 180 employees
- Use of synergy effects in process, quality, and logistics optimization to improve the P&L operating EBIT
- Successful use of Lean methods to increase efficiency
Project Manager for BMC/SMC Production Products
Thyssen Forming Technology
- Project management for BMC/SMC production products
- Successful setup of production tools and equipment up to SOP for numerous new product launches
- Management of all interfaces from kick-off to series readiness
Toolmaker and Team Leader
BSH Electrical Household Appliances Industry
- Expert and specialist in the manufacture and maintenance of stamping, progressive, and transfer tools
- Support of plastic injection molding tools in 1/2K hot runner and cascade technology
- Team leadership in toolmaking with responsibility for tool quality and availability
Industry Experience
See where this freelancer has spent most of their professional time.
Experienced in Manufacturing, Automotive, and Metals and Mining.
Business Area Experience
See which departments and functions this freelancer has contributed to most.
Experienced in Production, Operations, Quality Assurance, Project Management, Logistics, and Strategy.
Languages
Certifications & licenses
VW - Customer Platform LION
Seminar Metal - Forming Technology
Plastics
Lean Module Kaizen
Engel – Innovation Center
SAP Module PM
Helios-Octobus
SpinFire Tool Design
Lean Element
IAFTA 16 949 / VDA 6.1
Business Administration Basics Course
AutoCad
Master Craftsman Diploma
Skilled Worker Diploma
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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