Ingo Daut
Director Advanced Manufacturing Technology EMEA
Experience
Director Advanced Manufacturing Technology EMEA
WernerCo, Zarges GmbH
- Responsible for Capex and controlling in the EMEA region
- Supporting strategic direction and promoting the global production system and production strategy
- Developing manufacturing concepts and analyzing EMEA sites, as well as evaluating M&A activities
- Developing new technologies, implementing smart automation concepts, and digitizing production processes
- Project management of international production relocations, e.g. ramp-down of an extrusion line in Vietnam and production approval in Kecskemét
Advanced Manufacturing Technology Manager EMEA
WernerCo, Zarges GmbH
- Identifying and implementing new process technologies
- Supporting international development activities and projects to expand the production footprint, considering capacity and investments
- Responsible for relocating a complex, strategically important production facility to Hungary
- Supporting best-in-class manufacturing and material flow activities regarding production costs, quality, and delivery performance
- Further developing the technology roadmap and standardizing the production system
- Technical consulting and support for international plants, as well as implementation of innovative technologies
- Implementation of innovative robot and cobot applications for welding, assembly, and handling tasks (11 robot cells, investment €4.2M, savings €1.8M)
- Developing manufacturing concepts for the European footprint and standardizing the procurement process for new machines
Executive Interim Manager
Daut Solution
- Focus on operations and supporting the entire product development process from product idea to series production
- Solid experience in process development and optimization, as well as planning innovative, adaptable, and scalable production concepts
- Implementation of international production relocations and restructuring of entire production areas
- Assignment as interim manager for GEZE to develop new production processes and procure production equipment, considering multi-line and multi-model manufacturing
- Assignment as interim manager for ASSA ABLOY to relocate an entire production site from Germany to the Czech Republic, including ramp-up exceeding targets for budget, schedule, and payback time
Head of Global Technical Planning
Voestalpine AG
- Managing up to 21 employees in four different areas with team leads
- Focused on international and strategic planning and implementation of production facilities starting April 2018
- Calculating costs for parts, assemblies, and variants (costing team until May 2017)
- Developing components and assemblies, and preparing and comparing data sets (product development team until April 2018)
- Creating efficient concepts and methods for manufacturing parts and assemblies, tool design, and forming simulation (method planning team until April 2018)
- Developing manufacturing concepts, creating specifications, procuring and approving equipment at international sites, as well as factory and layout planning (process and plant planning team)
- Commissioning, troubleshooting, equipment optimization, staff training, and qualification of plants (plant rollout team from April 2018)
- Planning, tendering, and implementation of new international production sites, including utilities, factory layouts, and material flows (international investment and plant planning team from April 2018)
- Managing the Industry 4.0 digitalization process as Digital Transformation Manager
- Global technical implementation of special machinery for a German premium manufacturer in Germany, Mexico, Romania, and China (equipment investment volume > €40M p.a.)
- Strategic planning and technical elaboration for global projects in Germany, South Africa, Hungary, and China (equipment investment volume > €50M p.a.)
Head of Technology and Process Development
Festool GmbH
- Interface between plants and headquarters for production technology developments and tasks
- Supporting production process design (Lean Manufacturing/Kaizen)
- Development and qualification of new components for series production based on pre-development projects
- Advising in-house and external manufacturing on new and existing technologies and production processes
- Identifying and developing suitable technologies for new products and advising on investment decisions in international production plants
- Managing multiple complex product projects and leading projects on innovative manufacturing technologies in the plants
- Implementing a technology scouting process for identifying, planning, and exploiting relevant technologies and applications
Manager Strategic Process Development
Modine Europe GmbH
- Responsible for process engineering development and implementation of a revolutionary new generation of heat exchangers
- Advising the design department on manufacturability of product designs, new materials, processes, and products
- Strategic process development in Europe, taking into account innovative manufacturing methods, level of automation, product design, quality, manufacturability, cost-effectiveness, and safety
- Evaluating and approving cross-functional production equipment, processes, and methods for regional Manufacturing Engineering and production plants
- Optimizing current manufacturing processes in collaboration with production plants and European management
- Advising top management on global decisions regarding process development, approvals, benchmarking, and process definitions
- Developing plant layouts and material flow designs for new process steps and production lines
- Promoting global standardization of core processes, technologies, and machinery
- Launching the new generation products across all Mercedes Benz vehicles and achieving 30% adoption at VW and Audi, boosting market share in the truck segment by 30%
- Internal and external validation of manufacturing facilities at two plants (investment volume > 15 million EUR)
Manufacturing Engineer
Modine Europe GmbH
- Analyzing and implementing new and existing manufacturing processes in production plants
- Planning and supporting new products from cost estimation to series launch, as well as reviewing cost estimates for new and modified products
- Holistic, systems-oriented planning of three production plants in collaboration with the Institute for Factory Planning and Siemens (SolidWorks)
- Creating specifications and carrying out initial and final inspections of special machines and manufacturing equipment
- Project management and implementation of machines and equipment to increase capacity
- Optimizing production processes from an economic perspective
- Industrializing a new global generation of exhaust gas coolers (investment volume > 6 million EUR, 2-year competitive advantage)
- Reducing standard time from 40 minutes to 6 minutes, increasing quality by 7%, and reducing manufacturing costs by 20%
- International patent for design and process flow
Project Engineer
Aproc
- Developing process-oriented solutions in factory and material flow planning
- Using the simulation software Simple++ to simulate processes in manufacturing, assembly, and logistics
Production Planner
Recaro Automotive Seating
- Planning and creating workflows, material flow plans, capacities, and equipment
- Leading the project to relocate production of commercial vehicle seats from Kaiserslautern to Kirchheim/Teck
- Responsible for relocating child seat production to Malaysia
- Successfully ramped up production without interrupting series deliveries, meeting cost and schedule targets
- Implemented production start-up in Malaysia for 100,000 seats per year within the planned timeframe
- Payback period of the relocation to Malaysia under one year with a 30% reduction in manufacturing costs
Project Manager Electrical Installation
IBV Wallman und Reiff
- Detailed planning for electrical installations
- Preparing specifications and calculating bids
Industry Experience
See where this freelancer has spent most of their professional time.
Experienced in Manufacturing, Automotive, Metals and Mining, Construction, and Transportation.
Business Area Experience
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Experienced in Production, Project Management, Product Development, Operations, Supply Chain Management, and Logistics.
Skills
- 20 Years Of Experience In The Automotive Supplier Sector, More Than 15 Years In Leadership Roles
- Extensive Experience In Global Process Development And Optimization
- Planning Adaptable, Scalable Production Concepts And Plants
- Long-standing Experience In Procuring Special Equipment, From Writing Specifications To Handing Over Production-ready Systems At International Sites
- Procurement Of Manual Systems Up To Fully Automated Robot Cells
- Responsible For Restructuring And Supply Chain Management Projects
- Global Production And Complete Site Relocations
- Experience With American And European Companies Of Up To 50,000 Employees
- Married, 57 Years Old, Father Of A 25-year-old Daughter And A 22-year-old Son
- Trained As An Energy Equipment Electrician; Diplom-ingenieur (Fh) In Automation Technology
- Analytical, Structured, And Creative In Solving Technical Challenges
- Driven, Results-oriented, And Responsible In Actions
- Team Player, Enjoy Collaborating With Colleagues And Suppliers In A Global Environment
Languages
Education
University of Applied Sciences Ulm, Geislingen Campus
Diploma Engineer (FH) · Automation Engineering · Geislingen, Germany · 2.4
University of Applied Sciences Esslingen
University of Applied Sciences Entrance Qualification · Esslingen, Germany · 2.3
Gebr. Heller Machine Tool Factory
Apprenticeship as an energy appliance electrician · Energy appliance electrician · Nürtingen, Germany
Certifications & licenses
APQP for Project Managers
Digital Transformation Manager (Industry 4.0, AR, Digital Twin)
FMEA for Advanced Users
Certificate for Internal Auditors
Heijunka - Production Leveling
Intercultural Training Korea and USA
Kaizen (Total Flow Management)
Conflict Management for Project Managers and Specialists
Leadership
MTM Time Studies
VAVE (Value Analysis, Design for Manufacturing/Assembly, Risk Management, Pairwise Comparison)
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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