Rainer Meyer
Mentor & Quality Lead
Experience
Mentor & Quality Lead
Diehl Advanced Mobility GmbH
- Restructuring operational quality assurance
- Reducing scrap costs
- Mentor for new quality lead
- No direct staff responsibility
Interim QHSE-Manager Europe
Akiem Technik GmbH
- Setting up operational quality assurance for railway maintenance
- Establishing complaint management
- Transformations at European sites
- No direct staff responsibility
Interim QM Head / Deputy Operations Manager
HKR Automotive GmbH
- Restructuring and establishing the quality department
- Handling complaints from customers and suppliers
- Reducing scrap by changing process and product design (engineering)
- Restructuring the quality management system
- KVP project: Lean management (increasing OEE efficiency)
- Coordinating and successfully executing IATF 16949 certification
- Setting up digital KPIs (quality metrics)
- Coaching plant management (strategically and operationally)
- Reporting line: plant management, CEO, CTO, shareholders
- Revenue 2023: €40M; number of employees: 210
- Leadership responsibility: 15 employees
Project Lead Intra-logistics
Siemens AG
- Planning new intra-logistics processes for a plant relocation
- Project structuring
- Team coaching
- Reporting line: SCM lead, plant management
- No leadership responsibility
Interim Quality & Operations Expert
Custom Cells GmbH
- Confidential quality and operations tasks for battery cell manufacturing
- Development projects in aviation
- Automotive & aviation
- Reporting line: operations, quality management lead, CEO
- Leadership responsibility: 2 employees
Interim QA Lead, Europe Region
SAS Autosystemtechnik GmbH
- QA management for European sites (9 plants)
- Transformation of QA systems/applications from SAS to Faurecia
- Led VW and Audi task force: improving JIS delivery performance (quantities, quality)
- QA lead of a plant (disciplinary) / Deputy plant manager
- Coordinated and successfully carried out IATF 16949 certification
- Restructuring of QA department at Meerane plant
- Reporting line: Vice President Total Customer Satisfaction & QA, COO, CEO
- Revenue 2022: €896 million; Employees: >5,000
- Management responsibility: 16 employees
Senior Expert: Electronics Production Optimization
Webasto Mechatronic GmbH
- Optimization of electronics manufacturing, including internal logistics/engineering processes for producing wall boxes and power electronics
- Reporting line: CEO
- Revenue 2022: €4.4 billion; Employees: >16,500
Interim Head of Development/Design
Wall GmbH
- Covered absence due to illness
- Reporting line: CEO
- Management responsibility: 17 employees
Interim Head of QA Department
Webasto Mechatronic GmbH
- Restructuring of quality department
- Product/process validation (e.g., power electronics)
- Restructuring and establishment of QA area
- Reporting line: CEO
- Management responsibility: 9 (12) employees
Senior Expert for Supplier Selection and E-Motor Engineering
ACPS Automotive GmbH
- Focus on electric trailer hitch
- Reporting line: CEO, Head of Engineering
- Management responsibility: none
Interim Project Manager
Aptiv GmbH
- Outsourcing and relocation
- Series support and launch management
- Tracking product validation measures (internal/external)
- Reporting line: Development management, Program Management
- Leadership responsibility: 8 employees
Senior Management Expert in Scrap Reduction
Rebo lightning GmbH
- Technical and economic assessment of production processes, products, and customer complaints
- Optimization of internal logistics and costs
- Change management of production processes
- Coaching the CEO (operations) and Operations Manager
- Reporting line: Plant management, CEO, Chinese owners
Interim Project Manager BMW project
Gestamp Umformtechnik
- Technical evaluation of tools and tool-produced parts (pre-series)
- Reporting line: Plant management
- Leadership responsibility: 6 employees
Interim Program Manager BMW project
Magna Seating
- Interiors, seats
- Reporting line: International management team
- Leadership responsibility: 9 employees
Interim COO
redi Group GmbH
- Responsibility for personnel, budget, and results
- Restructuring the entire technical division
- Leading the engineering, metrology, and control departments
- International projects (focus on Mexico) with OEMs and Tier 1 suppliers, including product relocation from Germany to Mexico
- Supplier development: product and process optimization of head-up displays for premium OEMs, including software quality assurance and evaluation of validation results
- Program definition and implementation for customers: PAR – (Prevention/Action/Reaction) preventive product assurance from development phase to series launch
- Reporting line: CEO, owners
- Leadership responsibility: 220 employees (indirectly > 600)
Senior Expert: Supplier Development
Kostal GmbH
- Supplier development (national/international)
- Management responsibility: none
Senior Quality Expert
BHTC GmbH
- Interface analysis in the quality department considering Automotive SPICE requirements
- Concept development: quality cost reduction
- Reporting line: plant management, head of quality department
- Management responsibility: none
Change Management Coach
Nexans GmbH
- Change management and coaching for implementing a growth strategy
- Reporting line: CEO
- Management responsibility: none
Head of Quality Management
Lautsprecher Teufel GmbH
- Setting up the newly created quality management department
- Restructuring QM tasks at the Hamburg, Berlin and TangXia/China locations, defining interfaces to purchasing, suppliers, logistics and engineering
- Product relocations within China
- Introducing 8D reporting at suppliers (China) and rebuilding supplier reporting
- Introducing quality assurance for development projects
- Budget responsibility and team leadership
- Quality costs along the logistics chain
- Implementing KPIs and project reviews
- Reporting line: CEO, CFO
- Management responsibility: 21 employees (Germany, China)
Senior Consultant Quality Management: E-Machines
Daimler AG / EM Motive GmbH
- Industrialization of E-Machines including pre-series setups
- Process/quality approval of complex assembly systems
- Interface function between Daimler (plant management), suppliers and Bosch/EM
- Relocation of equipment and products from Daimler AG, Berlin plant to joint venture partner (EM Motive GmbH), Hildesheim
- Project completion: successful VDA 6.3 audit
- Reporting line: divisional management Daimler AG, CEO EM Motive GmbH
- Management responsibility: 7 employees
Taillight Supply Quality Expert
Volkswagen
- Quality improvement and securing delivery quantities for Touareg and Porsche Cayenne
- Weekly quality reviews
- Reporting to department head of VW purchased parts quality
Quality Management: Hybrid / E-Drive
Volkswagen AG
- Quality assurance of purchased parts: components for hybrid/E-drives (e-motor, power electronics, HV connector system, BMS)
- Supplier qualification in Czech Republic and China based on failure analyses, operating data, and measurements
- Initial sampling of HV connector systems (including aspects of functional safety)
- Function prioritization of vehicle functions with ASIL classification (functional safety) considering software interfaces
- Task force assignments: China, to secure ramp-up and series delivery; product relocation within China and selection of new suppliers
- Interface role between VW development/design, development/system partners, group brands (Audi, Porsche), procurement, and suppliers
- Evaluation of product and process validations at suppliers
- Preparation of division/executive board briefings
- Reporting to: Division management VW, Head of Group Quality
- Leadership responsibility: none, international teamwork
Task Force Assignment Headlights
Bugatti Automobiles S.A.S.
- Quality assurance of product and processes (injection molding, assembly)
- Ensuring delivery capability (supplier in the UK)
- Weekly quality reviews
- Reporting to: Purchasing, Technical Planning Bugatti
- Leadership responsibility: none
Project Management: Factory of the Future / Cockpit Assembly
SAS Autosystemtechnik
- Design, simulation, and validation of alternative JIS solutions (innovative logistics concept)
- Detailed study for switching from 3-shift to 2-shift operations, including HR and works council involvement
- Evaluation and planning of a new site, including selection of general contractor and factory planning
- Planning series ramp-up and development of contingency strategies
- Planning and coordination with VW, Mosel plant
- Coordination with social partners
- Reporting to: Plant management, CEO
- Leadership responsibility: 5 employees
Senior Expert: Production/Process Optimization
Fuba GmbH
- Industrialization of antenna systems for Daimler, BMW, and Ford
- Quality project management: new development of antenna systems for various OEMs
- Interim QM management during restructuring
- Strategic consulting to optimize assembly and manufacturing processes with cost efficiency in mind
- Six Sigma analyses in manufacturing and optimization of operational workflows and processes, with resulting design improvements (product)
- Conducting internal audits according to VDA / ISO TS 16649
- Process and product audits for BMW, Mercedes, and Ford products
- Reporting to: Plant management
- Leadership responsibility: 3 employees
Project Lead - Quality Assurance
Delphi Delco Electronics GmbH
- Projects: Saab navigation system, Opel navigation system, Audi navigation system, VW radios, Toll Collect toll collection system
- Cost reduction measures during the development of navigation systems (hardware/software)
- Change management: implementation of processes for prototype assembly, commissioning, and failure analysis
- QA project management: new development of infotainment systems including customer approvals and transition to series production
- Concept development: service and repair setup for a site in the Czech Republic, including selecting a service partner
- Analysis of returns and zero-mileage failures as lessons learned
- Teardown analysis during prototype and sample build phases
- Supplier audits (electronics, electromechanics, assembly) according to VDA 6.3/ISO TS 16949
- FMEA facilitation (software, design, process, system)
- Software FMEA with a multicultural software development team
- Evaluation of product validations (internal/external, components, assemblies)
- International troubleshooting assignments
- Quality and gate reviews: monthly at management level
- Reporting line: Program manager, head of development
- Management responsibility: 4 employees
Senior Consultant: Restructuring Strategy
Elenxis GmbH / Nord Control
- Technical evaluation of an automotive supplier (four sites) as part of a restructuring concept, including audits according to VDA 6.1/6.3
- Strategic concept for restructuring
- Development of short-term and strategic measures to increase productivity at three manufacturing sites
Auditor - Supplier Auditing
Airbus / KID Systeme
- Audited national and international suppliers in the aerospace industry in areas such as metalworking, plastics, cable manufacturing, PCB fabrication, and electronic assembly based on EN 9100
Project Lead - Change Management, Cost Reduction
Hella Hueck KGaA & Co
- Optimized electronics manufacturing, rework area, and headlight assembly
- Project lead: developed and implemented a plant-wide failure analysis database, coordinated external partners for cost tracking, and established transparent daily reporting
- FMEA facilitation
- Process optimization in production lines according to technical and business requirements
- Weakness analysis and restructuring of defect and scrap management
- Redesigned organizational and operational workflows in production
- Reporting line: plant management, head of manufacturing engineering
- Management responsibility: 4 team members
Quality Lead - Development Project "Automaxx and Gibomaxx"
ESG GmbH
- Quality assurance of hardware and software development
- Coordination of mechanical and electronic development partners
- FMEA facilitation and implementation of actions
- Requirements and specifications documentation considering technological and manufacturing requirements
- Supplier selection (hardware/software) and auditing
- Reporting line: division management
QA Project Lead
Grundig GmbH
- Projects: VW Infotainment System, Toll Collect
- QA lead (product development)
- Deputy project manager
- FMEA – moderation and implementation of actions
- Supplier audits according to VDA and ISO 9001 and participation in certification audits
- Implementation of quality management measures within the Electronic Toll Collect project, including (confidential) repair concept
- Optimization of company-wide processes
- Reporting to Head of Quality Management
Training and Consulting Advisor
Teradyne GmbH
- Training and market consulting for the introduction of new optical inspection systems
- Advising the US management team
Manufacturing Process Optimization Expert
Siemens AG
- Manufacturing technology support for the production of PSGA components
- Selection of equipment and suppliers, and optimization of manufacturing processes
- Teamwork, no direct employee responsibility
Lecturer for technical lectures
Speedline Technologies GmbH
- Conducting lecture series in Germany, Hungary and Switzerland
Branch Manager
Heller Industries Deutschland GmbH
- Setting up the German branch office
Project Manager & Group Lead Manufacturing Engineering
Blaupunkt Werke
- Development of the "Fine Pitch BGA" process technology up to series production readiness
- Design, setup and commissioning of new production lines (SMD and device assembly)
- Qualification and process validation of adhesive and potting technologies
- Lead and coordinate the specialist group "Manufacturing Engineering"
- Building and training a team for "Assembly and Connection Technology"
- Implementing quality objectives in assembly and connection technology during the introduction of new technologies
- Selection and commissioning of complex assembly systems and automated software programming
- Strategic planning of new production facilities
- Reporting line: plant management, head of manufacturing engineering
- Leadership responsibility: 13 employees
Key Account Manager for Siemens and Bosch
Speedline Technologies GmbH
- Project and customer consulting (Europe) on manufacturing, technological and economic requirements
- Technical presentations at partner companies and universities
- Application support: processes for manufacturing chip cards
- Reporting line: CEO
Group Lead Manufacturing Technology Development
Siemens AG
- Set up the pilot plant for electronic assembly
- Senior staff member since 1991
- Technological and manufacturing process consulting for plants (Europe)
- Training and coaching activities for process optimization
- Weakness analyses in plants (Siemens AG and customer sites)
- Standardization work: SMD technology, Siemens AG and DKE
- Coordination of collaboration with the Automation Technology division
- Participation at international trade fairs with presentations
- Reporting line: divisional management
- Leadership responsibility: 11 employees
Specialist in Mobile Phone Manufacturing Technology
Siemens AG
- Introduction of SMD technology into mobile phones and transfer to series production
- Setting up the "Manufacturing Technology" group
- Establishment of the mobile phone production line, including machine and equipment selection and procurement
- Transfer of manufacturing know-how to a second production site
- Collaboration in cross-plant/division working groups
- Reporting line: division and department heads
- Reference: awarded by the Siemens AG executive board
Industry Experience
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Experienced in Manufacturing, Automotive, Telecommunication, Aerospace and Defense, and Transportation.
Business Area Experience
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Experienced in Quality Assurance, Production, Project Management, Operations, Product Development, and Procurement.
Summary
- Well over 25 years of experience in engineering, supplier, and quality management at both OEMs and Tier 1-n suppliers, including international assignments (e.g. China, Mexico)
- Leadership experience at all company levels in quality and production
- Extensive methodological know-how in quality management, e.g. FTA, FMEA, complaint management (8D), QFD, Ishikawa, PPAP, APQP, IATF 16949 certification, continuous improvement (KVP)
- Strong focus on efficiency (OEE), root cause analysis, and solution development
- Experience in development, production, quality assurance, logistics, and supplier management
- Dedicated motivator with an eye on cost, economic and sustainability aspects
Skills
Generalist With Strong Strategic And Technological Skills, Combined With Experience In Organization And Change Management, Also In Turnaround And Restructuring Tasks
More Than 10 Years Of Leadership Experience At The Second Management Level
More Than 8 Years Of Leadership Experience In Middle Management In Both Large Corporations And Smes Within The Automotive And Electronics Industries
Highly International With Numerous Short- To Medium-term Overseas Assignments (E.g. Task Force Deployments At Suppliers) Within The Eu, Usa, Mexico, And China
Broad Industry Expertise With Many Years Of Experience In The Automotive And Electronics Industries
Strong, Contagious Motivation For New Things And New Ways
Authenticity And Values Orientation With A Focus On Sustainability, Positive Curiosity, Personal Integrity
Strong Success And Problem-solving Orientation With High Social Competence And Teamwork Skills
Decision-making Ability Combined With A Participative Leadership Style Of Supporting And Challenging
Result Orientation And Cost-effectiveness As Key Factors For Sustainability
Dynamic, Strategic Visionary With Strong Implementation Skills And Focus In Developing And Implementing Innovations, Product Realization, And Services
Authentic In Actions And Decisions
Languages
Education
Fachhochschule Köln
Diploma Engineer in Production Engineering · Production Engineering / General Mechanical Engineering · Cologne, Germany
Fachoberschule Ratingen
University of Applied Sciences entrance qualification · Ratingen, Germany
Mannesmannröhren-Werke
Energy Systems Electrician, Electrical Systems Installer · Düsseldorf, Germany
Certifications & licenses
Certification as an Expert under ISO/IEC 17024: Automotive Industry Damage Analysis
Process Auditor VDA 6.3
VDA, Hann. Münden
Systemic Business Coach
Berlin
Internal Auditor DIN ISO 9001
DGQ, Berlin
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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