Gregor Pestsov
Coach
Experience
Coach
Siemens AG
- Training students across multiple locations for Siemens (SPE, Siemens Mobility, Siemens Energy) on topics such as additive manufacturing, robotics, CAD, control technology, HMI and VDE commissioning / IHK exam preparation
- Training over 70 students at 5 locations, good reference from the company
- Coaching, hands-on training, Siemens TIA Portal, industrial automation
Project manager
Audifon GmbH
- Managed the data management system validation 'SolidWorks PDM' in the medical field and served as design consultant
- Data management system is ready for validation
- MS SharePoint, PDM, tolerance analyses with SolidWorks
- Software validation, MDR, data management, workflows, documentation, work instructions, FMEA, hearing aids
Packaging Operations Ice Manager
HelloFresh SE
- Analyzed and coordinated the installation of an automated thermoforming machine
- Created internal international reports/dashboards for ice pack production
- Worked on SLAs for preventive maintenance contracts
- Organized the elimination of errors and disruption sources, simplified information flows for reporting, signed SLAs
- Google Docs, Sheets, Slack, Jira
Project engineer
Varta AG
- Managed the mechanical design project of new high-performance cells for hybrids (Tier 2 supplier for Porsche)
- Oversaw outsourcing of crash test simulation
- Technical supplier management (German, Japanese, Chinese, Korean suppliers)
- Tolerance analysis, DFMEA and creation of presentations for top management
- Provided mechanical support in the development of prototypes to series-ready Li-ion cells, including lid design and achieving hazard levels during the crash test
- Drawings and 3D models in Inventor, PDM: CIM DB, DFMEA with APIS, bills of materials in SAP, MS Office
Plant design engineer
Kelvion GmbH
- Complete redesign of an oil filtration system with recirculation
- Integrated pressure regulators, safety valves and additional features
- Designed the system and piping in SolidWorks routings/piping
- Used MS Project
Fixture Developer
Audifon GmbH
- Development and construction of fixtures for new hearing aids
- Use of the fixtures in the production line
- Assembly and testing fixtures for loading, testing, holding, and end-of-line tests
- Drawings and 3D models, FEM in SolidWorks, PDM, tolerance analysis and dimensioning of parts
- Work with DLP 3D printing and STL, contact pins for precise low-pressure contacts, URScript for automation
Automation Project Engineer
Dahl Automation
- Design of automation systems and solutions with cobots and robots for GMP environments, retrofits, and automation of existing production lines
- Development of 3D printable bumpers for cobots
- Deployment of ready-made high-productivity systems for end customers
- Universal Robots cobots, safety light curtains, bumpers, 3D-printed custom vacuum grippers, pneumatic cylinders, sensors, camera vision, conveyors, and feeding systems
- Drawings in SolidWorks and programming in URScript
Consultant / Engineering Consultant
Various Startups
- Design proposals and feasibility analyses for new products
- Co-development of products, 3D modeling, and visualization for crowdfunding/fundraising
- 3D models and rendering in SolidWorks and Visualize
- Industries: lifestyle/sports, air filters for COVID, sustainable energy
Management / Technical Project Manager and Technical Consultant
GPKO Engineering
- Managed a design office in Frankfurt am Main with external staff
- R&D, consulting, training, and workshops for clients
Application Engineer
Destaco Europe GmbH
- R&D and project management for application and new design projects in cooperation with materials management and QA departments
- Redesign of products ready for market
- Creation of design guidelines and a macro that saves up to 70% time on drawing changes
- Development of pneumatic cam clamps, centering clamps, force clamps, pin pull cylinders, and end-of-line testing fixtures
- Drawings and 3D models in SolidWorks, FEM, PDM, ERP Oracle, FMEA moderation, Stage-Gate process including NPR, ECN, and cost analysis
Design Engineer
Sturm Maschinen- & Anlagenbau GmbH
- Development and design of conveyor systems and electric overhead crane load attachments for large corporations
- Creating drawings, 3D models, welded assemblies, and sheet metal structures
- Performing FEA analyses in SolidWorks and AutoCAD Layout
- Using ERP eEvolution
Development Engineer
AO NIIRPI
- Research and development of new products and tools for metal-rubber bonding
- Designing injection molds for rubber buffers and fixtures
- Contributing to the development of an industry standard
- Creating drawings, 3D models, and FEA analyses in SolidWorks
Engineer (Freelance)
Upwork
- Development and design for clients from the USA and UK
- Full project management for startups
- Designing coffee machine parts, plastic housings, and solar chargers
- Animating mechanisms and visualizing in SolidWorks, rendering in KeyShot
Development Engineer
CFMOTO
- New product development based on a competitor's product
- Engine integration, exhaust sizing, and engine mount design
- Designing and FEA analyses in SolidWorks
- Working with schematics, electrical systems, and a 3D measuring machine
Engineer
OOO Laura
- Preparing technical documentation for public tenders
- Developing invisible bulletproof car armor
- Creating drawings, 3D models, exploded views in SolidWorks, and technical illustrations in Composer
- Working with 3D laser scans for layout
Development Engineer
LLC New Technologies
- Development and design of boiler house equipment
- Production of custom ejectors based on own drawings
- New design of ejectors, degassers and separators, and adaptation of shell-and-tube heat exchangers
- Creation of assembly plans, process flow diagrams, and user manuals in Kompas 3D CAD
Industry Experience
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Experienced in Manufacturing, Professional Services, Energy, Healthcare, Automotive, and Sport.
Business Area Experience
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Experienced in Product Development, Project Management, Research and Development, Quality Assurance, Production, and Operations.
Summary
I solve complex technical challenges efficiently: As a project manager and consultant, I help SMEs implement their projects faster and more cost-effectively.
Project management: With my experience, I lead your projects in a goal-oriented and efficient way, especially in mechanical engineering, IT infrastructure and the automotive industry – greenfield or brownfield.
Technical consulting: I support you in optimizing your business processes and guide you through the introduction of new technologies and systems.
Process optimization: Through effective stakeholder management, resource planning and reporting, I increase the efficiency of your projects and business operations.
Data management: As a specialist in systems like SolidWorks PDM, I help you implement and validate data management solutions, and build the foundation for a data-driven strategy.
Coaching: I offer tailor-made training to bring your team up to date with the latest technology.
Efficiency improvement: Through professional project management, projects are completed on time and within budget.
Competitive advantage: Optimized processes and innovative solutions strengthen your market position.
Expertise: Benefit from my broad knowledge and experience to achieve your corporate goals.
Skills
- Project Management: Stakeholder Management, Project Planning, Documentation, Process Optimization, Resource Management
- Technical Consulting For Product Design, Development And Engineering; Support For Commissioning, Fat And Sat
- Development: Idea – Concept – Model – Prototype – Series
- Design, Detailing, Documentation
- Calculation/simulation: Fem, Mks, Tolerance Analysis, Thermal Analysis, Seal Calculation
- Product Application And Customer Customization, Redesign, Reverse Engineering, Development Evaluation, Fmea, Cost Saving, Technical Purchasing, Prototype Manufacturing, Topology Optimization, 3d Printing, 3d Modeling, Rendering
- Project Management In Mechanical Engineering, Ai, Software, 3d Printing, Automation Technology, Conveyor Technology, Assembly And Test Fixtures, Packaging Technology, Automotive, Welding Technology, Apparatus And Container Construction, Plastics Technology, Consumer Goods
- Project Management Tools: Ms Project, Power Bi, Jira
- Design & Engineering: Solidworks, Autocad, Inventor, Pdm
- Software Development: Vba, Python, Css+js, Ai Agents
- Communication Tools: Confluence, Slack, Ms Office, Teams
- Erp Systems: Oracle, Eevolution, Sap Mm
- User Knowledge: Ansys, Catia, Creo, Fusion 360, Siemens Nx, Matlab & Simulink, Altium Designer, Schematics
- Siemens Plc/tia Portal; Sac, Sap Sd, Wm, Pp
- Programming: Bash, Java, Assembler, Fortran
- Databases: Postgres
- Car Driver's License
- Experience With 3d Measuring Machines, 3d Printers, Angle Grinders, Single-girder Overhead Cranes, Hydraulic Presses And Other Hands-on Skills
Languages
Education
Wilhelm Büchner Hochschule
MBA, Digital Business, Business Analytics · Digital Business · Darmstadt, Germany
Staatliche Polytechnische Universität Sankt-Petersburg
Diploma Engineer, Automotive and Tractor Engineering, focus on gearboxes · Automotive and Tractor Engineering · Saint Petersburg, Russian Federation
Mittelschule № 521, St.Petersburg
Saint Petersburg, Russian Federation
Certifications & licenses
Data-driven Decision Making pwc Course
GPM basic certificate in project management (ICB / IPMA)
Certified SolidWorks Expert (CSWE)
Certified SolidWorks Professional Advanced (CSWPA)
Certified SolidWorks Professional (CSWP)
Statistics
Experience
Expertise
Qualifications
Profile
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