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Tino Motschmann-Head of Operations

Tino Motschmann - Head of Operations - profile avatar
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Prien am Chiemsee, Germany

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Experience

Dec 2022 - Oct 2024

Head of Operations

Weinig AG

Expertise details
Position Summary
Head of Operations at Weinig AG
Industries
Manufacturing
Business Areas
Operations
Production
Supply Chain Management
  • Overall responsibility for the supply chain, manufacturing including maintenance, assembly, procurement, order engineering, logistics, central planning & control (dual role), and quality assurance with a team of 650 employees (50 direct reports) and revenue of approx. €200 million
  • Introduction and revival of the lean philosophy with sustainable productivity gains and implementation of a KPI system in Power BI for production monitoring and decision-making
  • Project management for the development of a plant concept covering future orientation and production/assembly concepts including layout planning
  • Reduced backlog by over 70% to under €1 million and shortened overall lead times by nearly 30% through value stream optimization
  • Increased productivity while reducing 50 temporary workers and foregoing backfills for 20 positions (approx. 12% of headcount)
  • Conducted 5S workshops for 350 employees and trained 20 internal lean managers to establish lean principles
May 2009 - Present

Managing Partner

Lean Systems GmbH

Expertise details
Position Summary
Managing Partner at Lean Systems GmbH
Industries
Manufacturing
Business Areas
Operations
Production
Supply Chain Management
  • Responsible for designing and implementing strategic Operational Excellence projects focusing on the development and realignment of the value stream
  • Led cross-functional project teams and organizational units with up to 650 employees, including disciplinary responsibility
  • Introduced shopfloor management systems to increase transparency and control in production processes
  • Developed and implemented a central planning system to optimize production control
  • Directed and supported a continuous improvement process (CIP) for sustainable process optimization
  • Managed and executed cross-departmental projects to increase efficiency in production and logistics processes
  • Increased throughput and output through efficiency and OEE improvements, boosting OEE by an absolute 13%
  • Reduced setup time by an average of 28% per product family and lead time by 23%
  • Winner of the Thuringia Innovation Award in 2011 for developing an innovative new product
  • Turnaround/restructured a measuring equipment manufacturer through efficiency improvements across the organization and process chain
Mar 2007 - Apr 2009

Senior Consultant

Vollmer & Scheffczyk GmbH

Expertise details
Position Summary
Senior Consultant at Vollmer & Scheffczyk GmbH
Industries
Automotive
Construction
Business Areas
Operations
Quality Assurance
Supply Chain Management
  • Managed and supported a lean transformation project at a leading roof window manufacturer
  • Planned and conducted value stream analyses to identify optimization potential
  • Developed and introduced effective methods to improve supplier development
  • Ran interactive workshops to implement lean principles across various organizational levels
  • Advised executives and teams on applying lean strategies in daily operations
  • Deepened lean and Six Sigma approaches through practical training and certifications
  • Successfully executed a lean transformation with measurable improvement in resource utilization
  • Reduced supply chain complexity through targeted value stream design at an automotive manufacturer
  • Certified as a Six Sigma Green Belt with proven application of methods in daily work
Apr 2004 - Feb 2007

Doctoral Candidate in Project Management

Volkswagen Coaching GmbH

Expertise details
Position Summary
Doctoral Candidate in Project Management at Volkswagen Coaching GmbH
Industries
Automotive
Manufacturing
Business Areas
Project Management
Research and Development
  • Researched and developed change-resilient project management methods for the automotive industry
  • Conducted detailed process analyses to improve the robustness of planning projects
  • Formulated recommendations to minimize risks and disruptions caused by project changes
  • Led subprojects during plant start-ups with a focus on optimized workflows and quality standards
  • Derived best-practice strategies for process optimization in the supply industry
  • Wrote a dissertation with practical results for project management approaches
  • Introduced a robust framework for change management, enhancing planning reliability
  • Optimized production and logistics processes during equipment commissioning in the supply industry

Industry Experience

See where this freelancer has spent most of their professional time.

Experienced in Manufacturing, Automotive, and Construction.

Manufacturing
Automotive
Construction
Profile match chart

Business Area Experience

See which departments and functions this freelancer has contributed to most.

Experienced in Operations, Supply Chain Management, Production, Project Management, Research and Development, and Quality Assurance.

Operations
Supply Chain Management
Production
Project Management
Research and Development
Quality Assurance
Profile match chart

Summary

Experienced Lean Management implementation consultant with in-depth hands-on expertise in optimizing diverse, high-mix production, logistics, and manufacturing processes. Skilled in leading cross-functional projects and managing large teams of up to 650 employees. Strong team leader with pronounced analytical skills and a solution-focused approach that ensures sustainable results.

Skills

  • Lean Management

  • (Interim) Management

  • Personnel Management & Development

  • Digitalization & Ai

  • Automation

  • Process Optimization

  • Supply Chain Management

  • Stakeholder Management

  • Shopfloor Management

  • Project Management

  • Sap R/3 (Ps, Pp, Mm)

  • Sage Bäurer Erp

  • Ms Office Professional

  • Ms Project

  • Ms Visio

  • Ms Power Bi

  • Ms Power Automate

  • Vba Programming

  • Sql

Languages

German
Native
English
Advanced

Education

Clausthal University of Technology

Diploma in Industrial Engineering · Industrial Engineering · Clausthal-Zellerfeld, Germany

Certifications & licenses

SixSigma Green Belt

Statistics

Experience

Total positions 4
Experience in Manufacturing 20 y
Avg length 5 y 11 m
Longest experience 17 y

Expertise

Recent roles Head of Operations, Managing Partner, Senior Consultant
Main industries Manufacturing, Automotive, Construction
Main business areas Operations, Supply Chain Management, Production

Qualifications

Highest degree Bachelor
Certifications earned 1

Profile

Created
Last Update
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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Tino based?

Tino is based in Prien am Chiemsee, Germany.

What languages does Tino speak?

Tino speaks the following languages: German (Native), English (Advanced).

How many years of experience does Tino have?

Tino has at least 22 years of experience. During this time, Tino has worked in at least 4 different roles and for 4 different companies. The average length of individual experience is 6 years and 6 months. Note that Tino may not have shared all experience and actually has more experience.

What roles would Tino be best suited for?

Based on recent experience, Tino would be well-suited for roles such as: Head of Operations, Managing Partner, Senior Consultant.

What is Tino's latest experience?

Tino's most recent position is Head of Operations at Weinig AG.

What companies has Tino worked for in recent years?

In recent years, Tino has worked for Weinig AG and Lean Systems GmbH.

Which industries is Tino most experienced in?

Tino is most experienced in industries like Manufacturing, Automotive, and Construction.

Which business areas is Tino most experienced in?

Tino is most experienced in business areas like Operations, Supply Chain Management, and Production. Tino also has some experience in Project Management, Research and Development, and Quality Assurance.

Which industries has Tino worked in recently?

Tino has recently worked in industries like Manufacturing.

Which business areas has Tino worked in recently?

Tino has recently worked in business areas like Operations, Production, and Supply Chain Management.

What is Tino's education?

Tino holds a Bachelor in Industrial Engineering from Clausthal University of Technology.

Does Tino have any certificates?

Tino has 1 certificate: SixSigma Green Belt.

What is the availability of Tino?

Tino is immediately available full-time for suitable projects.

What is the rate of Tino?

Tino's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Tino?

To hire Tino, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1200
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Market avg: 912-1072 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.