Norman Joiko-Managing Director
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Experience
Varta Microbattery GmbH
- Implementation of automated data visualization/evaluation as a basis for further decision-making processes
- Analysis of production data to identify relevant quality issues and their technical root causes using the Six Sigma method
- Lead of the internal resistance task force (mechanical/electro-chemical)
- Lead of the AI-supported X-ray image analysis task force to reduce scrap
- Solving acute issues and establishing a continuous improvement process in production
- Introduction of performance metrics, planning of resources and time frames, risk assessment and change management
- Development and implementation of measures to solve problems
- Securing delivery capability in the pre-series process
- Coordination between OEM and customer
EAO Automotive GmbH & Co. KG
- Project manager for tool redesign and new tool creation in ongoing series production
- Task force lead for project relocations after supplier insolvency
- Establishment of pragmatic decision-making processes in change management
- Securing delivery capability during series production
- Coordination between OEM and supplier
Berlin Millhouse GmbH
- Operational program manager for Bosch projects
- Restructuring of project/program management processes
- Operational purchasing of all required semi-finished products
- Support for management in strategic new business decisions
- Potential analyses and audits at new suppliers
tmax Germany GmbH
- Analysis of customer requirements, specifications and timelines
- Derivation of resource requirements (employees + machines) with support from specialist departments/plants
- Building and developing measures for efficient project control
- Coordination of machine park expansion through relocation and/or purchase
- Preparation, control and implementation of Supplier Change Requests (SCR)
- Coordination of relocation activities between the Mannheim and Sibiu sites
- Project controlling to meet financial targets and deadlines
- Deviation analysis and initiation of countermeasures in case of schedule, cost or quality deviations
- Efficient moderation of workshops, project meetings and follow-up on task packages
IHI Charging Systems International GmbH
- Program Manager for the Audi Evo5 development project
- Project purchasing for the Audi Evo5 development project
- Project Quality Manager for critical global customer projects at Audi & Porsche with a focus on supplier management & internal project quality
- Customer interface for "production readiness" and supplier management/APQP
- Qualitative and quantitative safeguarding of critical global suppliers
- Development and implementation of sustainable internal change management
- Planning and implementation of global relocation projects in the pre-series stage
- Introduction of suitable tracking processes in supplier management
- Analysis and assessment of customer requirements relevant to quality
- Methodical support in FMEA workshops
- Preparation of all IATF audit-relevant documents for annual certification
- Development of relevant quality processes for planning, control and monitoring in the pre-series process
- Development and standardization of the internal sampling process
- Support and involvement of members from quality, purchasing and plant
- Industrialization, process stabilization and process optimization
- Conducting Audi-specific gate reviews in the Audi LION system
MahleBehr GmbH & Co. KG
- Support of global quality management at MahleBehr for cooling modules in the BMW X5, X6 and Rolls-Royce projects at the Stuttgart, Dayton and Charleston sites
- Analysis and assessment of customer requirements relevant to quality
- Planning and execution of PZS runs in the plant and at critical sub-suppliers in Europe and the USA together with the BMW QMTs
- Handling of level 1 escalations and KPI tracking
- Support with critical sampling topics in IPQ
- Result: BMW launch support for the model in the key SUV model series globally
IHI Charging Systems International GmbH
- Project Quality Manager for critical customer projects Audi & Porsche with focus on supplier management/APQP
- Contact person for customers in monthly meetings on project status
- Weekly management presentation on supplier status
- Analysis and assessment of customer requirements relevant to quality
- Methodical support in FMEA workshops
- Preparation of all documents relevant for IATF audits for annual certification
- Development of relevant quality processes for planning, control and monitoring in the pre-series process
- Development and standardization of the internal sampling process
- Qualitative and quantitative assurance of critical suppliers
- Support and involvement of members from quality, purchasing and the plant
- Preparation of sampling-related documents in coordination with the customer
- Industrialization, process stabilization and process optimization
- Execution of Audi-specific gate reviews in the Audi LION system
- Result: IATF certification without deviations, approval of all sub-suppliers on schedule, industrialization of a critical customer project
Prae-Turbo GmbH
- Industrialization, process stabilization and process optimization
- Introduction of standardized process monitoring
- Introduction of suitable measuring equipment after analysis
- Cycle time optimization of series processes
- Development and standardization of the internal sampling process
- Supplier management and assurance of critical suppliers
- Capacity assurance for global Daimler and VW volumes
- Preparation of sampling-related documents in coordination with the customer
- Support and involvement of members from quality, purchasing and the plant
- Result: assurance of internal delivery and process capability
Bosch Mahle Turbo Systems GmbH & Co. KG
- On-site support and global SQ assurance of critical suppliers (project management)
- Support for exhaust manifold modules, compressor wheels, pneumatic actuators, bearing housings, exhaust flap systems
- Capacity assurance for global VW volumes
- Support of weekly reviews at VW
- Bottleneck tracking of critical suppliers
- Execution of supplier selection and potential analyses
- Industrialization and process optimization
- Introduction of standardized process monitoring
- Support of members from quality, purchasing and the plant
- Parallel support for special projects (e.g. T/H Brakes India)
- Result: assurance of delivery capability of critical suppliers
IHI Charging Systems International GmbH
- Support of the Daimler task force within the Q-Help 3 classification
- Capacity assurance of Daimler volumes
- Support of weekly reviews at Daimler and on sampling topics
- Main contact and communication link to Daimler
- Support of the global SQ assurance of critical suppliers
- Cycle time optimization of series processes
- Support and execution of the Daimler sampling process in the Daimler AG SQMS
- Development and standardization of the ICSI sampling process for Daimler
- Preparation of sampling-related documents in coordination with the customer
- Support of members from quality, purchasing and the plant
- Parallel support for special projects (e.g. T/H NWS in China, B/H trompetter casting)
- Result: upgrading of ICSI at Daimler to Q-Help 2
Managing Director
Joiko Consulting
- Global management consulting with a focus on Six Sigma (DMAIC, Lean Six Sigma)
- Quality and development support for global, complex product launches in the automotive industry
- Carrying out Six Sigma projects
- IATF 16949:2016 1st/2nd party auditor
- Point of contact for customer communication
- Supplier management and project management
Employee
Dr. Schäfer Consulting
- Support and introduction of process monitoring
- Analysis and processing of industrial data
- Development of standardized tools for process assurance in experimental planning and implementation
- Creation of training materials for process standardization
- Support in process analysis of complex technical components (e.g. EGR valve, E-actuator)
- Introduction to quality management systems in accordance with VDA 6.3
- Support in global Six Sigma projects
- Development of long-term management concepts in the area of quality assurance
- Identification of ongoing series issues for final assembly lines
- Support in process optimization for E-actuator adjustment on FA lines
- Initial launch of a poka-yoke solution for E-actuator final assembly
- Processing of open material issues in the sampling process
- Support with E-actuator assessments at Audi AG in Ingolstadt
Industry Experience
See where this freelancer has spent most of their professional time.
Experienced in Automotive and Manufacturing.
Business Area Experience
See which departments and functions this freelancer has contributed to most.
Experienced in Quality Assurance, Project Management, Supply Chain Management, Operations, Production, and Procurement.
Skills
Start-Up Support And Safeguarding
Process Development/Optimization
Supplier Management
Quality Management
Data Analysis
Strategic & Operational Purchasing
Supplier Development / Sourcing / Auditing
Relocation Management
Automotive Industry
Task Force Support In The Automotive Sector
Manufacturing And Measurement Processes For High-Performance Lithium-Ion Battery Cells, From Electrode To Winding And Final Charged Battery Cell
Turbocharger Technology For Diesel And Gasoline Engines, As Well As Most Required Subcontractor Manufacturing Processes
Product And Process Knowledge Of Electronic Actuators For Turbochargers (Diesel And Gasoline)
Radiator Modules, Heat Exchangers, Nt Radiators, Oil Coolers, Water Coolers, Condensers
Manufacturing Technologies: Steel Casting / Al-Casting (Gravity And Vacuum)
Joining Processes (Mig/Tig Welding)
Plastic Injection Molding
Technologies Such As Stamping, Deep Drawing, Forming, Turning, Milling, Sintering And Balancing
Project Quality Management For A-Component System Supplier
Global Supplier Management And Change Management In The Vw Group
Daimler & Vw Group Specific Process Flows (Especially Daimler "Special Terms" And Vw "Formula Q")
Quality Management Through All Iatf/ Vda Gates From Pre-Series To Sop
Implementation Of Lessons Learned, Design Reviews And Process Audits
Six Sigma Projects In Process Optimization And Scrap Reduction
Relocation Of Production Plants And Manufacturing Lines
Practical Application Of The Quality Management System (Vda 6.3, Qs 9000, Iatf 16949)
Daimler Sqms & Vw, Audi Beon And Lion Sampling Process According To Vda Standard / Special Terms
Very Good Knowledge Of Common Quality Management System Methods (Tqm)
Special Six Sigma Tools Such As: Balanced Scorecard, Doe, Ishikawa Diagram
Comprehensive Potential Analyses According To Vda 6.3 Standard
Continuous Improvement Of Preventive Quality Methods
Languages
Education
Technical University of Ilmenau
Master of Science · Industrial Engineering with a focus on Mechanical Engineering · Ilmenau, Germany
Technical University of Ilmenau
Bachelor of Science · Industrial Engineering with a focus on Mechanical Engineering · Ilmenau, Germany
Wilhelm von Humboldt Gymnasium
High School Diploma · Nordhausen, Germany
Certifications & licenses
DGQ- Quality Systems Manager Junior
Lean Management & Kaizen Practitioner Certification
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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