Jürgen Rothländer - Consultant
Experience
Consultant
Tallag Gera
- Productivity increase
- Ensuring machine availability
- Process optimization
- Plant optimizations
Consultant
Hoppecke Zwickau
- Reviewing critical projects
- Creating a target-actual variance analysis
- Discussions with stakeholders from design, development, project management, and executive management to identify root causes
- Comparing and evaluating the discussions
- Developing improvement proposals
Consultant
Lapp GmbH
- Project management of various cable projects for Rheinmetall
- Scheduling and coordination
- Coordination meetings with customers and suppliers
- Responsible for change management
- Leading internal coordination meetings with purchasing, development, quality, sales, process, and production
- Reporting to management
- Project lead for VG certification
Consultant
SMA Solar
- Managing suppliers of cables, cable assemblies, and wiring harnesses using APQP
- Ensuring milestones according to APQP
- Ensuring supplier input in Jaggaer APQP
- Coordinating with suppliers
- Defining corrective actions for deviations with suppliers and internally
- Internal coordination with purchasing, project management, and work preparation
Consultant
Alstom Salzgitter
- Interface between project and purchasing
- Ensuring milestones GoRFQ, BA, and GoOrder
- Ensuring PO placement and initial deliveries
- Internal coordination with purchasing, engineering, quality, industrialization, and project management
- Reporting to management
Consultant
Waldaschaff
- Managing quality topics for the Porsche J1PA battery box
- Leading the QVP
- Alignment with J1 series QA
- Coordinating sample runs with suppliers and customers
- Internal coordination and customer communication
Consultant
Hoppecke Batteriesysteme
- Program management for battery systems in the rail industry for Alstom and Hitachi
- Alignment meetings with international customers (France, India, Italy, UK)
- Leading internal alignment meetings with purchasing, engineering, quality, sales, process, and production
- Reviewing and coordinating measures for weight optimization per customer requests
- Project costing and controlling
- Reporting to management
- Tracking all open revenue with optimization measures
- Handling customer complaints
Consultant
Waldaschaff
- Program management for the Crash Management System BMW G20/21/22/23/26/G42/G80/82/83
- Alignment meetings with customers and tool and equipment suppliers
- Responsible for change management
- Leading internal alignment meetings with purchasing, engineering, quality, sales, process, and production
- Manufacturing in China, Germany, and Mexico
- Project costing, controlling, and price negotiations with the customer
- Reporting to management
- Optimizing existing equipment to increase OEE
- Increasing EBT through supplier changes and process optimization
Consultant
Wocogroup
- Program management for engine covers for Daimler (OM608) in Romania and Hungary
- Program management for filter housings for VW (MQB27, MQB37) in Hungary, Spain, and Mexico
- Program management for air filters for Audi R8 in Hungary
- Alignment meetings with customers and tool and parts suppliers
- Responsible for change management
- Leading internal alignment meetings with purchasing, engineering, quality, sales, process, and production
- Supporting and conducting customer and supplier audits
- Reporting to management
- Successful de-escalation on the Audi R8
- Successful audit of the Romanian plant by Daimler
Business Manager Engineering
Tecosim GmbH
- Building up the engineering department
- Sales and acquisition of new engineering projects
- Cost estimation, preparation, and negotiation of proposals
- Program management
- Supporting human resources
- Supporting marketing with strategic planning to achieve growth targets
- Successfully expanding an order with an OEM in Cologne and securing a project with revenue under 1 million euros
Consultant
Grupo Antolin
- Program management for Ford B515 instrument panel and center console
- Managing the product engineering, quality, and process areas
- Advising internal teams on Ford processes (P-FMEA, SCCAF, 3EC, eAPQP, GVT, concerns)
- Responsible for eAPQP for all three production plants
- Internal coordination meetings and liaison with suppliers and customer
- Change assessments and implementation
- Interface to the Straubing plant (instrument panel production)
Consultant
Magna Steyr
- Project management of wagon-specific interior components development for Ford Focus (headliner, hard trim, carpet, and insulation)
- Acting as OEM representative within the Ford development team
- Responsible for schedule, cost, weight, and quality
- Leading a team of about 10 (product engineers and CAD designers) in Cologne and Sailauf
- Managing suppliers in Germany and Spain
- Reporting to Ford and internal Magna management
- Change management
Consultant
MPE Ltd.
- Program management for an automotive plastic parts supplier (seat plastic parts for Audi A4, Q5, and Q7)
- Strategic and operational consulting in development and project management
Consultant
Huber und Suhner
- Facilitating P-FMEA and D-FMEA workshops to support internal departments (production and development)
- Leading FMEA sessions
- Advising on the evaluation of ranking numbers and possible optimization measures
Consultant
Bombardier Transportation
Project and supplier management for the SBB double-decker train project
Strategic supplier selection consulting
Coordination with wiring harness suppliers, inter-carriage cable and junction box suppliers, and internal departments in Görlitz, Hennigsdorf, Villeneuve, and Bruges
Monthly reviews with suppliers
Introduction of onsite supplier resident engineers to optimize development time and quality
Reduction of parts and warranty costs through supplier changes
Project management for exterior flaps and battery boxes (11/2012–12/2013)
Responsibility for quality, schedule, and cost
Reduction of development time and optimization of quality
Coordination of weight optimization for battery boxes and wiring harnesses
Planning and conducting tests as well as quality control (PMR/FAI)
Pilot project: introducing visual engineering according to Scrum (04/2013–12/2013)
Conducting visual engineering
Starting as Product Owner and later Scrum Master
Change and configuration management for electrical systems (12/2013–08/2014)
Optimizing the change process and reducing change turnaround time
Task force lead for revising wiring harnesses due to fire protection and overcrowded cable ducts (04/2014–08/2014)
Scheduling, staffing planning, cross-site coordination, and reporting to management
Engineering/Account Manager
Creative Data AG
- Personnel responsibility for about 60 employees
- Hiring and employee interviews
- Customer support (development and purchasing)
- Preparing and negotiating quotes
- Point of contact for fixed-price projects with Ford
- Project management regarding cost, schedule, and quality
- Reporting to the CEO of CD Projects GmbH (actual/target figures, variance and risk analyses, strategic direction)
- Supplier management for about 40 subcontractors
Consultant
Lear Corporation
- Support for the VW key account
- Cost calculation for prototype (PVS) and pre-series deliveries for New Beetle and Tiguan in Russia
- Creation of an overview of customs and transport costs for various projects in Russia
- Quote calculation for VW New Beetle Coupe/Cabrio upholstery and Fabia/Polo/Octavia headrests
- Quote and contract negotiations with VW
Managing Director
Benteler Engineering Services GmbH
- Management of five German branches and one branch in England with over 300 employees and €25 million in revenue
- Preparation of monthly reports for the parent company (actual/target figures, variance and risk analyses, planning)
- Strategy development for the Germany site (new sites and business areas)
- Budget, investment and P&L planning
- Management of the Cologne site and opening of the Paderborn branch
- Secondment of an employee to China for the opening of the Asia region
- Merger of PDE Automotive Deutschland GmbH & Co. KG and Incon Automotive GmbH into Benteler Engineering Services GmbH
- Project management of the system migration from Navision 2.9 to SAP R3
Branch Manager Cologne
Benteler Engineering Services GmbH
- Building up the Cologne site from 12 to over 130 employees
- Project manager (SPOC) for Ford Kuga C394 body development (12/2005–03/2008; up to 35 employees)
- Project manager (SPOC) for front and rear suspension integration on Ford Focus RS (01/2008–03/2009; up to 10 employees)
- Achieved Tier 1 status with a major OEM
- Strategy planning for the Cologne site and P&L planning
- Customer support, acquisition, contract negotiations and quote preparation
- Monthly reports for the parent company
- Personnel management and supplier management
- Continuation of the Revo knuckles project until 07/2003
Project Manager/Deputy Engineering Manager
MSX International
- Managing CAD development projects and up to 25 employees
- Project costing and preparation of proposals
- Conducting a trainee program
- Project manager for CAD development of a radio unit for Bosch/Blaupunkt (01/2002–07/2002; approx. 12 employees)
- Support for Ford Research Center Aachen in the development of the Revo knuckles (07/2002–02/2003)
- Cockpit development for the C1 platform (Ford/Volvo/Mazda) as CAD project manager (06/2000–10/2001)
- Customer and employee support and reporting as deputy to the Engineering Manager
CAD Designer
Ford Werke AG
- CAD development for chassis and fuel tank system components for the Mondeo and Cougar
- Modification and creation of new parts
- Feasibility, tolerance, and packaging space studies
- Coordination with specialist departments and suppliers
- Support for a master's thesis on automatic refueling
CAD Designer
Konstruktionsbüro Langen
- Design of welding fixtures and special assembly units using FIDES
- Creation of spot patterns and illustrations with flow charts in the floor assembly and sidewall area
CAD Designer
KMS Peter Haep GmbH
- Support for manual tool design and CAD modeling
- Creation of a press operations manual for all European presses at Ford Werke AG
- Preparation of CAD data for tool and gauge design
- Development of manufacturing processes
- Quality management officer
CAD Designer
PLE Engineering GmbH
- Design changes to plastic and metal parts
- Installation studies and feasibility analyses
- Creation of drawings and data release
- Feasibility study of the Ford Escort headlight reflector for the EU and US markets
- Modification of the Ford Scorpio trunk hinge and door lock area
Industry Experience
See where this freelancer has spent most of their professional time.
Experienced in Automotive, Manufacturing, Energy, Professional Services, and Aerospace and Defense.
Business Area Experience
See which departments and functions this freelancer has contributed to most.
Experienced in Project Management, Operations, Product Development, Strategy, Quality Assurance, and Procurement.
Skills
- Professional: Executive Management, Business Development, Product Development, Project And Quality Management, Process Improvement, Personnel, Budget And Project Planning
- Solid, Routine Experience In Ms Office
Languages
Education
Cologne University of Applied Sciences
Mechanical Engineering / Automotive Engineering · Cologne, Germany · 2.7
Technical College for Electrical Engineering Cologne-Deutz
Advanced technical college entrance qualification · Cologne, Germany
Technical College for Electrical Engineering Cologne-Deutz
State-certified Technical Assistant in Electrical Engineering · Electrical Engineering · Cologne, Germany · 3.3
Certifications & licenses
Teamcenter; AVBoM; E2KS; FMA
Ford
Process Auditor VDA 6.3 (VDA licensed)
TÜV Süd
8D
Quality-One International
APQP
Quality-One International
FMEA
Bombardier Internal
PPAP
Quality-One International
Six Sigma Green Belt
Quality-One International
Teamcenter Engineering
Bombardier Internal
KVP
Benteler Internal
SAP R3
Benteler Internal
Business Administration for GmbH Managing Directors
TÜV Nord
Personnel Management for GmbH Managing Directors
TÜV Nord
BVA - Benteler Value Added
Benteler Internal
K1/K2 Process
Benteler Internal
Catia V5
INCAT
IDEAS Body Level 200
Ford Training Center
IDEAS
Ford Training Center
GD&T
Ford Training Center
Wers
Ford Training Center
Fides
Langen Design Office - Internal
PDGS
PLE Engineering GmbH - Internal
VDI Seminars for Value Analysis
Statistics
Experience
Expertise
Qualifications
Profile
Frequently asked questions
Do you have questions? Here you can find further information.
Where is Jürgen based?
What languages does Jürgen speak?
How many years of experience does Jürgen have?
What roles would Jürgen be best suited for?
What is Jürgen's latest experience?
What companies has Jürgen worked for in recent years?
Which industries is Jürgen most experienced in?
Which business areas is Jürgen most experienced in?
Which industries has Jürgen worked in recently?
Which business areas has Jürgen worked in recently?
What is Jürgen's education?
Does Jürgen have any certificates?
What is the availability of Jürgen?
What is the rate of Jürgen?
How to hire Jürgen?
Average rates for similar positions
Rates are based on recent contracts and do not include FRATCH margin.
Similar Freelancers
Discover other experts with similar qualifications and experience
Experts recently working on similar projects
Freelancers with hands-on experience in comparable project as a Consultant
Nearby freelancers
Professionals working in or nearby Madrid, Germany