Aliaa Almetwally-Lean Six Sigma Black Belt

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Experience
Project & Continuous Improvement Manager
FCS Frankfurt Cargo Service
- CI Department Leadership: Established the Continuous Improvement (CI) department from the ground up, reporting to both local operations and global headquarters.
- Lean Management: Implemented Lean principles, including Gemba walks, 5S methodologies, and Kaizen workshops to drive operational improvements.
- Safety & Standards: Promoted a safety-first culture and developed the Operations Library of Standard Operating Procedures (SOPs).
- Automation & Process Improvement: Introduced automated solutions to reduce workloads and increase productivity.
- Performance Analytics: Developed shift reports and interactive dashboards (Power BI) for performance monitoring and in-depth analysis.
- Training & Mentorship: Trained new team members on CI principles and conducted workshops on Six Sigma tools.
- Operational Efficiency: Identified and eliminated bottlenecks through process mapping VSM and risk assessments.
- Global Standards: Contributed to developing global-level standards and benchmarks for operational excellence.
Continuous Improvement Manager (ACES)
Amazon
- Operational Excellence: Led structured CI activities aligned with business goals, fostering a culture of continuous improvement.
- Standardization: Developed, reviewed, and optimized Standard Operating Procedures (SOPs) for delivery stations.
- Performance Metrics: Designed KPIs and dashboards, providing real-time operational insights and executive reports.
- Root Cause Analysis: Conducted in-depth performance analysis using 5Whys, Ishikawa diagrams, and Pareto analysis.
- Lean & Six Sigma: Implemented Kaizens, 5S, and Gemba walks to improve operational workflows.
- Process Audits: Performed audits to ensure sustained improvements and documented findings through debriefing reports.
- Stakeholder Communication: Collaborated with senior leadership, providing updates on project status and process improvements.
Mechanical Design Engineer
HIAST (Higher Institute for Applied Science and Technology)
- Concept Development: Collected requirements and developed multiple mechanical design concepts validated through quality standards.
- CAD Modeling: Created detailed 3D CAD models, assembly drawings, and bills of materials (BOM).
- Design Optimization: Modified product designs based on new operational and physical requirements.
- Finite Element Analysis (FEA): Analyzed mechanical components under stress, force, and moment conditions using FEA techniques.
- Production Oversight: Monitored and controlled manufacturing processes across multiple production lines.
- Innovation: Designed and developed a 3-axis Cartesian robot for industrial automation.
Industry experience
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Experienced in Transportation and Manufacturing.
Business area experience
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Experienced in Operations, Quality Assurance, Product Development, Production, Project Management, and Business Intelligence.
Languages
Certifications & licenses
Six Sigma Academy Amsterdam
Statistics
Experience
Global experience
Expertise
Qualifications
Profile
Frequently asked questions
Have questions? Find more information here.
Aliaa is based in Darmstadt, Germany.
Aliaa speaks the following languages: Arabic (Native), German (Native), English (Advanced).
Aliaa has at least 10 years of experience. During this time, Aliaa has worked in at least 3 different roles and for 3 different companies. The average length of individual experience is 3 years and 4 months. Note that Aliaa may not have shared all experience and actually has more experience.
Based on recent experience, Aliaa would be well-suited for roles such as: Project & Continuous Improvement Manager, Continuous Improvement Manager (ACES), Mechanical Design Engineer.
Aliaa's most recent position is Project & Continuous Improvement Manager at FCS Frankfurt Cargo Service.
In recent years, Aliaa has worked for FCS Frankfurt Cargo Service and Amazon.
Aliaa is most experienced in industries like Transportation and Manufacturing.
Aliaa is most experienced in business areas like Operations, Quality Assurance, and Product Development. Aliaa also has some experience in Production, Project Management, and Business Intelligence.
Aliaa has recently worked in industries like Transportation.
Aliaa has recently worked in business areas like Operations, Quality Assurance, and Project Management.
Aliaa has 1 certificate: Lean Six Sigma Black Belt.
The availability of Aliaa needs to be confirmed.
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Calculated based on our freelancers’ daily rates as of 26 Aug 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
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