Tomasz Wronowski - Design Engineer/ Freelancer
Experience
Design Engineer/ Freelancer
Reiser Simulation and Training GmbH
- Designed components with Catia V5 (Generative Shape Design, Part Design, Drafting) and AutoCAD
- Full-flight simulator: developed a platform with an electromechanical system to move the platform and instructor/observer seats
- Airbus H145: designed seat slide rails
- VR flight simulator: developed a pedal mounting system
- Train simulator: designed a brake controller system
- Sketched concepts for quick visualization and as a communication tool
- Performed technical analyses, including statistical and tolerance analysis
- Collaborated with engineers and project teams to ensure manufacturability, cost efficiency, and quality standards compliance
- Managed and maintained CAD data in the PDM system (S4)
Design Engineer/ Freelancer – Mubea Carbo Tech in cooperation with Zipline
Forward Engineering GmbH
- Used Catia V5, Composites Design, Generative Shape Design, and Part Design
- Checked the CFRP 3D model of the Zipline aeroacoustic drone frame
- Reviewed and created ply contours, ply sections, and rosettes
- Designed a test fixture for the geometric inspection of drone frames
- Created the related 2D documentation
Design Engineer/ Freelancer – MCI
Forward Engineering GmbH
- Used Catia V5, Generative Shape Design, and Part Design
- Developed and designed battery housings and underrun protection parts from CFRP and plastic
Design Engineer/ Freelancer – Mubea Carbo Tech in cooperation with Nissan
Forward Engineering GmbH
- Used Catia V5, Generative Shape Design, and Part Design
- Developed and designed a composite underrun protection part (monolithic)
Design Engineer/ Freelancer
IMA Schelling Deutschland GmbH
- Designed transport devices for the wood and furniture industry using Catia V5 (Part Design and Drafting) and AutoCAD
- Developed a design concept for transport devices based on existing planning documents
- Coordinated the creation of test runs for the newly designed machine
- Verified the 3D model against the test runs
- Created the technical documentation
Design Engineer / Freelancer – Audi e-Tron
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design
- Concept design of composite components for the Audi e-Tron
- Development of a CFRP roof in monolithic and sandwich construction
Design Engineer / Freelancer – Vestaro Seat (Demonstrator)
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design and Part Design
- Concept design of a Vestaro seat for 3D printing
Design Engineer / Freelancer – BMW ZX, instrument panel (Module IA)
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design and Part Design
- Development and design of instrument panel components made of CFRP, wood, and 3D printed parts
Design Engineer / Freelancer – Skycab
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design and Part Design
- Development and design of composite components for a body-in-white structure
- Creation of CAD setups for CAE calculations
Design Engineer / Freelancer – GM and Porsche
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design and Part Design
- Development and design of battery housings and underbody shields made of CFRP and plastic
Design Engineer / Freelancer – Schaeffler People Mover
Forward Engineering GmbH
- Use of CATIA V5, Generative Shape Design, and Part Design
- Development and design of composite parts such as front and rear window frames
- Development and design of plastic and 3D-printed parts, e.g., water drain tanks and mounting systems
Resident Engineer with Project Manager Role
Molex CVS Hildesheim GmbH
- Support for customers BMW, MINI, and Rolls-Royce in automotive antenna systems (EE module) using CATIA V5, Siemens NX, and AutoCAD
- Lead, coordinate, and execute development projects in automotive antenna systems between BMW and internal departments at Molex
- Design-related integration of antenna systems and release of antenna components
- Development and design of labels
- Participation in committee meetings to align installation spaces, integration concepts, and release processes
- Maintenance of customer databases (PRISMA, PDM) for managing parts, change statuses, release statuses, and standards compliance
- Providing relevant data to the appropriate parties
Resident Engineer / Freelancer
KNIPPING Kunststofftechnik Gessmann GmbH
- Supporting BMW (G7x, G6x) in electrical components (EE module) using CATIA V5, Generative Shape Design, and Part Design
- Ensuring efficient coordination and development of mounting systems for vehicle control units
- Acting as an interface between various departments and suppliers
- Creating and coordinating project documents according to requirements
- Performing change management and maintaining bills of materials
- Data exchange between KNIPPING and BMW
- Supporting development approvals and release of project documents from concept phase to production development
Design Engineer / Freelancer
EVUM Motors GmbH
- Design of chassis components and support in the area of electric drive using CATIA V5, Generative Shape Design, and Part Design
- Structural design and support of chassis components considering manufacturability and production parameters
- Preparation of all manufacturing documentation, including bills of materials, chassis component drawings, and assembly drawings
- Coordination of work content with the team and project management
Design Engineer / Freelancer – BMW G18 Side Frame (KB01)
Bertrandt Ingenieurbüro GmbH
- Use of CATIA V5, Generative Shape Design
- Development and design of side frame parts for BMW X5 China
Design Engineer/ Freelancer
HABO Engineering GmbH & Co. KG
- Use of Catia V5, Generative Shape Design and Part Design
- Design of a hydraulic handbrake system for the BMW M4 GT4 race car
- Ensuring compliance with the specified user requirements
- Considering relevant standard components
- Creating technical parts lists and preparing assembly documentation
- Communicating with internal partners
Design Engineer/ Freelancer – BMW G09 Side Structure (KB01) and Entry Door System (KE)
Bertrandt Ingenieurbüro GmbH
- Use of Catia V5, Generative Shape Design
- Development and concept design of side structure parts (KB01): side frame, rear side frame extension, outer wheel arch, tail light housing latch plate, tail light housing and roof outer skin
- Development and concept design of parts in the entry door system (KE): inner door panel TV, outer door skin TV, fixed side window with trim, C-pillar trim
Design Engineer/ Freelancer – BMW G05FCEV Front Structure/Mid-Floor/Rear Section (KA01–KA03)
Bertrandt Ingenieurbüro GmbH
- Use of Catia V5, Generative Shape Design and Part Design
- Development and design of a fuel cell carrier with adapter components in the front structure (KA01)
- Design of sheet metal parts in the mid-floor and rear section (KA02/KA03) for the BMW X5 hydrogen model
Design Engineer/ Freelancer – Saleen
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design and Part Design
- Development and design of composite parts for Saleen, especially carbon fiber rear hatch and carbon fiber vents
Design Engineer/ Freelancer
Forward Engineering GmbH
- Development of lightweight structures focusing on fiber-reinforced materials
- Use of Catia V5 (Composites Design, Generative Shape Design, Part Design) in various client projects
- Close coordination of part development with project partners
- Documentation and presentation of design and development results
Design Engineer / Freelancer – BMW G8x Front Hood (KD01)
Forward Engineering GmbH
- Use of Catia V5, Generative Shape Design
- Development and design of composite parts for BMW M3/M4 (monolithic and sandwich CFRP hood)
Design Engineer / Freelancer
Serienreif GmbH & Co. KG
- Design tasks for BMW projects in electrical components and interior with Catia V5 (Generative Shape Design and Part Design) and AutoCAD
- Conducted Catia training sessions following BMW methodology
Design Engineer / Freelancer – BMW G08BEV Electrical Components (Module EE)
Serienreif GmbH & Co. KG
- Use of Catia V5 (Generative Shape Design and Part Design) and AutoCAD
- Development and design of a plug-face component for a combined charging system (CCS)
- Project work for Phoenix Contact
Design Engineer / Freelancer – BMW G1x/G2x/G3x/G7x Interior Trim (Module IA)
Serienreif GmbH & Co. KG
- Use of Catia V5, Generative Shape Design and Part Design
- Development, structural design and optimization of existing interior parts such as center console, instrument panel, trims, sound insulation, cover strips and storage nets
- Ensured compliance with the given design from concept development through prototyping to production readiness
- Considered specification sheets and legal requirements
- Documented project progress and results
- Communicated with internal and external partners
Trainer – Catia V5 Training
Serienreif GmbH & Co. KG
- Conducted training sessions on creating parametric solid and surface models with Catia V5 following BMW methodology
Design Engineer / Freelancer
Coherent-ROFIN GmbH
- Design for medical technology machines (StarCut Tube SL) using Solid Edge 9 (Part Design) and AutoCAD
- Conceptualization, planning, and execution of design tasks for custom special machines, laser assemblies, as well as precise electromechanical and optical components
- Creation of single part and assembly drawings
- Selection of suitable manufacturing methods
- Creation, maintenance and management of technical documentation
- Product and cost optimization of existing and new products
Design Engineer and Component Manager / Freelancer
RLE Mobility GmbH
- Use of CATIA V5, Generative Shape Design and Part Design
- BMW G08BEV (fully electric X3), floor group module KA04
- Development and design of various plastic parts in the car underbody (underbody covers, shields, anti-squeak foams)
- Creation of technical part concepts considering functionality and manufacturability
- Development of solution proposals and presentation of development results
- Close coordination with relevant departments
- Implementation of part changes and approval of the corresponding parts
- Verification of part quality within the team
Design Engineer / Freelancer
Bertrandt Ingenieurbüro GmbH
- Design of body structure components for various BMW series using CATIA V5 (Generative Shape Design and Part Design)
- Collaboration in multiple projects in the areas of side frame, front end, floor center, and rear end
Design Engineer / Freelancer – BMW G05/G06/G07 Side Frame (KB01)
Bertrandt Ingenieurbüro GmbH
- Use of CATIA V5, Generative Shape Design
- Development and design of side frame components for BMW X5 and partly X6 and X7
- Generation of first drafts and creation of concept surfaces up to series release
- Coordination with the design department and creation of CAD reference styling surfaces (e.g., Strak closures, radii on the Strak)
- Creation of design-relevant surfaces in Class B quality
- Coordination with suppliers and technologists
- Combining individual parts into assemblies and conducting packaging studies
- Solving problems with own proposals
- Creation and maintenance of presentations, documentation and minutes
- Presentation of work results at BMW as well as communication and data exchange with OEM customers
- Highly independent way of working
Series and Concept Design Engineer / Freelancer
Pininfarina Deutschland GmbH
- Design of body and exterior components for BMW and Mini using CATIA V5 (Generative Shape Design and Part Design) and AutoCAD
- Collaboration in projects for BMW floor group (module KA04) and Mini Clubman F54
Series and Concept Design Engineer/ Freelancer – BMW Floor Assembly (Module KA04)
Pininfarina Deutschland GmbH
- Use of Catia V5 (Generative Shape Design and Part Design) and AutoCAD
- Development in exterior area, especially underbody attachments (underbody covers, heat insulation, anti-drumming mats, steering assemblies and wheel housing covers, front bulkhead area, air ducts)
- Analyzing part requirements and creating part concepts in coordination with specialists and technical departments
- Investigating, evaluating and presenting design variants
- Project documentation and carrying out vibration analyses
Series and Concept Design Engineer/ Freelancer – Mini Clubman (F54)
Pininfarina Deutschland GmbH
- Use of Catia V5 (Generative Shape Design, Part Design and Drafting) and AutoCAD
- Concept design of spoiler parts (spoiler lower shell "ZB Aeroblade" and spoiler upper shell)
Design Engineer
MTX GmbH
- Use of Catia V5 (Generative Shape Design and Drafting) and AutoCAD
- Designing individual parts in the project team for BMW F15 and F16 side frame (A-pillar, B-pillar, roof frame, CFRP reinforcements, brackets)
- Creating 2D documentation
- Migrating parts from Catia V4 to Catia V5
Design Engineer/ Internship
mpx Entwicklung GmbH
- Use of Catia V5 (Generative Shape Design, Part Design and Drafting) and AutoCAD
- Development and design of components and systems for the automotive industry for BMW F07, F10 and F18 rear end (e.g. luggage compartment floor panel, rear axle support crossmember, rear axle carrier stamping, rear brake line bracket, EDC cable, fuel tank mount)
- Independently developing and designing a radar housing prototype based on changing customer requirements
- Creating drawings and parts lists
- Migrating parts from Catia V4 to Catia V5
Assembler/ Assistant Site Manager
TRANSSYSTEM AG
- Checking and comparing completed work with designs in the AutoCAD system
- German–Polish and Polish–German translations on international construction sites
- Working on projects at various automotive and industrial plants (FIAT Tychy, AUDI Neckarsulm, RENAULT AVTOFRAMOS Moscow, VW Bratislava, DUNLOP Hanau, BMW Munich, MAN Steyr)
CAD Designer
Wagon Factory in Gniewczyna AG
- Use of Catia V5, AutoCAD, and SolidWorks
- Work for DB Schenker in wagon design
- Handling of sample design documentation
- Preparation of technical documentation and production plans
Industry Experience
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Experienced in Automotive, Manufacturing, Construction, and Aerospace and Defense.
Business Area Experience
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Experienced in Product Development, Project Management, Production, and Quality Assurance.
Skills
Cad Programs:
- Catia V5 – Expert Knowledge
- Autocad – Expert Knowledge
- Solidedge – Intermediate Level Knowledge
- Inventor – Intermediate Level Knowledge
- Solidworks – Basic Knowledge
Design Programs:
- Autodesk Alias Design – Basic Knowledge
Programming Languages:
Visual Basic.net – Intermediate Level Knowledge
Computer Skills – Ms Office
Driver's License – A, B Since 2006
Bmw License – B0, B1, B2, E0, E1, Elf, W1
Languages
Education
Technical University of Munich
Erasmus exchange program · Mechanical Engineering · Munich, Germany
University of Rzeszów
Master’s degree · Mechanical Engineering, Vehicles and Combustion Engines · Rzeszów, Poland
University of Rzeszów
Engineering degree · Automation and Robotics, Computer-aided Design in the Faculty of Mechanical Engineering · Rzeszów, Poland
Certifications & licenses
Autodesk Alias Design – training certificate
Catia V5 – training certificate
Inventor – basic knowledge certificate
TÜV welding certificate, welding process: 141
SolidEdge – basic knowledge certificate
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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