Bernd Schamberger-Diplom-Ingenieur, Development Engineer, Senior Design Engineer
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Experience
Diplom-Ingenieur, Development Engineer, Senior Design Engineer
Microvision GmbH
- Development of optomechanical components and assemblies in collaboration with systems and optics development, considering feasibility, space requirements, handling, manufacturing aspects and series production suitability
- Preparation of mechanical studies and consulting on studies to meet customer requirements, detailed design and custom fabrication for proof of concept of initial active samples
- Concepts for injection molding tools for first samples and series production
- Prototype designs, prototype manufacturing and CNC small series production
- Design studies for new generations of LiDAR sensors and implementation of specific customer requests, considering conventional and future sensor technologies
- Design of inspection, measuring and testing fixtures, drawing derivation, awarding and supervision of production
- Procurement of special accessories
- Derivations for marketing with renderings, turntable animations, explosion simulations and illustrations
- Assistance with static calibration and LiDAR testing
- Laboratory setups as well as general simulations for lab applications, software-assisted alignment
- Setup and maintenance of a company PDM
Diplom-Ingenieur, Designer, Consultant, Project Manager
FERCHAU Engineering GmbH
- Consultation and project support for a system supplier of technical equipment with tasks in problem analysis, advising and technical assistance, travel to China (Number Four AG, Hamburg)
- Concept and design of axle systems (Daimler AG, Hamburg)
- Space analyses for new lightweight variants (implementation of e-drive components)
- Design and optimization of cast components
- Modification designs of bent sheet metal parts
- Fixtures and jigs for optical component inspection, creation of frame structures to hold clay models, master buck structures and individual fixtures in modular lightweight design (Witte-Barskamp AG, Bleckede)
Technical Consultant, Project Manager in Aviation
B/E Aerospace Inc.
- Consultation and project support for an aerospace system supplier with tasks in problem analysis, advising and technical assistance
- Travel to China
- Problem analysis and solution finding for negative quality issues during production of interior for Airbus at the China production site
Technical Consultant, Project Manager in Injection Molding
YAZAKI Deutschland Automotive
- Taking on project responsibility as well as consulting and concept development for injection mold know-how of large connector part families
- Support during the build phases in the tool shops
- Travel to Portugal and Croatia
Technical Staff, Project Leader, Resident Engineer
Kämmerer Engineering Hamburg und Wolfsburg
- Project engineer and resident engineer in Wolfsburg on behalf of VW, handling quality issues and ensuring processes up to functional sample testing
- Project management of the interior tooling division Airbus 350 on behalf of the client
- Project management, design, development and technical design of a new generation of forklifts for autonomous logistics processes (STILL) "six-in-one" in a compact design (cubeXX), as well as support from prototype construction to trade fair readiness (CEMAT 2014)
- Collaboration in design, development and new technical design of future generations of motorhomes at Bürstner (Kehl) and Niessmann+Bischof (Koblenz)
Branch Manager, Insurance Broker
Verticus AG, Hamburg North Branch
- Ensuring regional sales of health insurance, property insurance, and financial services
- Representing the Cologne main branch
Owner, Managing Director
Schamberger Design Office
- Design of injection molding tools
- Finite modeling and manufacturable shaping of parts and assemblies (plastic design)
- Technical development and technological design of new innovative products, pilot runs, small batches, prototypes
- Feasibility studies, design analysis, and design simplification with full functionality, technical feasibility
- Conceptual design and sizing of forming tools like injection molding, die casting, or silicone molds, taking into account rheological and thermal analyses
- Problem analysis, functional testing of dynamic and static components in interaction with defined process cycles
- Development and elaboration of ideas for special custom products and special machines, including laser equipment construction, valve manufacturing, indoor logistics, and vehicle construction
- Patent design, freeform design, and product studies
- Scheduling and monitoring manufacturing processes
- Delegating work groups and assignments
Toolmaker, Mold Maker, CNC Programmer
VEB Optima Office Machine Plant Erfurt
- Mold making
- Fixture construction (hydraulics)
- EDM (sinker and wire erosion)
- Gauge construction
- Heat treatment
- CNC machine programming for AGIE wire EDM and sinker EDM (Leonardo)
Industry Experience
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Experienced in Manufacturing, Automotive, Aerospace and Defense, and Insurance.
Business Area Experience
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Experienced in Product Development, Production, Research and Development, Project Management, Procurement, and Quality Assurance.
Skills
Solidworks 2022
Catia V5
Mega Cad
Ms Excel
Siemens Nx 11.0
Ms Access
Creo
Finite Modelling And Tool-Oriented Shaping Of Parts And Assemblies
Development And Design Of New Innovative Products, Pilot Series, Prototypes
Feasibility Studies, Design Analysis And Design Simplification With Full Functionality, Technical Feasibility
Design And Dimensioning Of Primary Forming Tools, Such As Injection Molds, Die-Casting Or Silicone Tools, Considering Rheological And Thermal Analyses
Problem Analysis, Function Testing Of Dynamic And Static Components In Interaction With Defined Cycles
Development And Elaboration Of Specifications For Custom-Made Products, Especially Laser Device Construction, Lidar Sensors, Valve Construction, Indoor Logistics, Vehicle Construction, Motorhomes, Jigs And Fixtures, Production Equipment
Patent Design, Freeform Design And Product Studies
Setting Timelines, Monitoring Manufacturing Processes And Prototype Construction
Good Knowledge Of Cad Software Solidworks And Catia V5
Languages
Education
Technical College
Mechanical Engineering, focus on Manufacturing Technology · Germany
IIP Gotha
Electrical Engineering Technology · Gotha, Germany
Skilled Worker in Production Equipment (Toolmaker)
Certifications & licenses
Insurance Broker Certification
Chamber of Industry and Commerce (IHK)
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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