Rafael (Soares) Azevedo-Head of Quality
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Experience
Head of Quality
Helsing AI
- Lead new manufacture companies (Resilience Factories) worldwide based in NATO requirements Aerospace/Part21G/Part21J
- Implement quality methodologies and tools (RCCA, NCRs, MRB, special processes qualification)
- Implement and obtain EN9100 certification as Head of Quality
- Point of contact to defense customers (MoDs) regarding quality and AQAP
- Develop quality process for qualification and certification
- Plan and execute lean manufacture to improve quality and reduce costs
- Construct quality, manufacture and supply chain organization
Director Supply Chain & Quality Operations
Mynaric LaserComm
- Responsible to bring ramp up challenge by business excellence and continuous improvement
- Develop and manage supplier requirements and development
- Create supply operation structure including selecting, developing and continuous improvement
- Construct the quality management (EN9100) and assure the manufacture process readiness
- Develop the company from engineering to manufacture organization (design to manufacture)
- Implement new ERP system
- Responsible for supply chain operation, quality engineering, quality inspectors, quality education management, customer quality and new program development
- Lead the company in KPI, goals introduction and flowdown (Hoshin Kanri)
Customer Quality Manager
Harmonic Drive
- Develop and manage customer requirements (gear, actuator and electrical motor)
- Develop, audit and improve Harmonic quality system for special environmental conditions
- Lead development for aerospace future products
- Deploy EN9100 Rev D in the quality management system
- Implement quality improvement plan and cost reduction for aerospace segments
- Promote corporate quality culture and methodology to improve overall performance
Supplier Quality Manager
Embraer Executive, Commercial and Defense
- Develop and manage suppliers (engine, avionics, hydraulic & flight control system)
- Implement risk management based on data analytics to foresee and prevent issues and shortages
- Develop a new RCCA methodology in a webpage to support quality investigation based on Part21G & J and EN 9100 automated safety impact, criticality, cost and delay using machine learning
- Develop, audit and improve Embraer quality requirements based on authority continued airworthiness
- Lead development and supplier performance (OTD, costs, quality and continued airworthiness)
- Implement excellence plan based on the Zero Defective Plan methodology
- Audit, develop and certify repair center (Part 145)
- Develop and support aftermarket product quality based on data mining
- Manage risk and crisis in the quality organization related to product lifecycle obsolescence
Quality Manager
Embraer SA
- Manage quality system (ISO, FAA, ANAC and EASA normative for Part 21 & Part 145)
- Lead quality engineering team in machining, special treatment, final assembly and fleet support
- Implement Industry 4.0 (IoT) in the main production areas
- Qualify special processes and manage chemical laboratory
- Manage non-conformity and corrective actions based on A3 methodology
- Develop quality plans and preventive actions
- Manage performance and KPIs (cost of non-quality reduction, non-conformity, escalated audits, fast response)
- Apply agile management and SCRUM for projects and Kaizen
Supplier Quality Engineer
Embraer SA
- Specialize in quality of systems and equipment (engine, electrical, hydraulic and flight control system)
- Conduct product and process audits (AS9100) in suppliers and PPAP evaluation and approval
- Conduct problem solving actions using 8D methodology
- Conduct preventive plans in the suppliers
Supplier Quality Engineer
Toyota SA
- Conduct special process audits (QTF - Toyota Motor Corporation methodology) in suppliers and sub-tiers
- Conduct manufacture process audits in suppliers
- Implement quality assessment (Toyota Motor Corporation quality management)
- Develop new ERP system and supplier data analytics
- Perform RCCA using the A3 methodology
- Implement preventive actions in suppliers to achieve zero defects (Kakotora)
Industry Experience
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Experienced in Aerospace and Defense, Manufacturing, Space Exploration, and Automotive.
Business Area Experience
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Experienced in Quality Assurance, Supply Chain Management, Operations, Production, Customer Service, and Product Development.
Skills
- Design Data Control & Configuration Management
- Program Management
- Part21g & J And En 9100
- Tc & Stc
- Continued Airworthiness
- Safety Assessment
- Requirements Management
- Aerospace Standards
- Product Lifecycle
- Obsolescence
- Team Management
- Aerospace Quality Process
- Team Building
- Communication
- Open Mindset
- Result Oriented
Languages
Education
MBA · Project Management
Graduation · Production Engineer
Certifications & licenses
EN9100
Quality Engineer
ASQ (American Society for Quality)
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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