Machine Safety Experts in Germany
matched in minutes with vetted, available freelancersHire experts who assess machinery risks, design safety functions and prepare compliance documentation for automated production systems, packaging lines and industrial equipment. FRATCH matches you quickly and precisely with vetted freelancers who are available for your project.
Meet FRATCH Experts in Germany, who have recently used Machine Safety
Stephan J.
Last position:
Technical Writer at pro-beam
Technical writer at a special-purpose machine manufacturer, implementing the requirements of the EU Machinery Regulation in the technical documentation and moderating FMEAs. Role: Technical Writer and FMEA Moderator
Jörg S.
Last position:
Engineer & Founder at SchemTech
- Simulations and development of hybrid digital twins to enable deep process understanding and to support better decision-making and outcomes in industrial R&D and manufacturing.
Dieter F.
Last position:
100+ Collaborative Robotics and Lightweight Robot Projects at Cobot-Consulting
Cobot-Consulting – Founder & Owner (since 2016) Independent consulting in collaborative robotics, CE compliance, functional safety, automation, and AI.
Faude Automatisierungstechnik GmbH – Founder & Managing Director (1990–2015) Built and led a company specializing in robotics and industrial automation. From 2009, pioneered the introduction of collaborative robotics in Germany and Europe. Sold the company to KUKA Systems in 2015.
AI Consultant – TÜV-certified (since 2025) Consulting on AI strategies, AI use cases, process optimization, and the cost-effective use of AI in companies.
Andreas L.
Last position:
Freelancer for Quality, Environmental and Occupational Health and Safety Management at Freelancer
- Rheinmetall Aviation Services, Weeze, in Quality IT Design: development of quality software, consulting and coordination between Rheinmetall, Siemens and MM1 for the F35 Joint Fighter project in Weeze
- PDSL / Bentley (United Kingdom), in the area of electroplating quality management: troubleshooting and problem solving for electroplated plastic surfaces
- Wolt (food), nationwide ISO22002 pre-requisite assessments for food warehouses, HACCP/hygiene consulting
Johannes F.
Last position:
Project Management Conveyor Technology at Amazon Deutschland Transport GmbH
Retrofit of 10 existing distribution centers with ASML (automated scan manual labelling)
Automation of conveyor technology at the induct with the goals of improving ergonomics, reducing costs, and increasing throughput
Adaptation of existing MHE (material handling equipment)
Supplier management (internal and external)
Construction site coordination
Detailed planning and execution of the implementation concept
Acceptance tests for machine safety, Machinery Directive
Planning and execution of IOQ, SWEH, SAT, Launch
Ensuring compliance with costs, deadlines, and scope
Risk management
PM coaching of the project team and suppliers
Leading multiple international teams
International communication/coordination of sites (Delivery Stations AMZL, suppliers), RME, Ops, Safety, PMO, and Quality
Methods and tools: Interim project management, project management (classic, agile, hybrid), change management, V-model, Scrum, Ozark, Chime, PtW, RightCrowd, stakeholder management, scheduling, cost planning, resource planning, controlling, conveyor technology, logistics, mechanical engineering, construction site coordination, claim management, requirements management, specifications, functional specification, supply chain management, risk management, FMEA, lessons learned, supplier management, team leadership, communication (international)
Manuel E.
Last position:
Freelance Engineer at Ingenieurbüro ED Eckhardt
- Documentation of assembly steps in a cleanroom
- Improving assembly processes and boosting efficiency, ensuring required quality targets
- Revision of existing documents like parts lists and 3D models
- Creation of data sheets and product brochures
- Preparation and archiving of documents in the Promo-Office database
- Creation of qualification and validation documents for machines in the semiconductor industry (wafer production)
- Application of GMP principles for quality management of semiconductor machines
- Conducting FMEAs to increase process safety
- Performing risk assessments using and reviewing applicable standards and guidelines
- Creating and implementing IQ and OQ qualifications
- Creating test protocols and designing test rigs
- Conducting FMEAs and risk assessments for slicer machines in the food industry
- Considering FDA requirements and checking compliance
- Creation of operating manuals, product brochures, and catalogs for a medical technology mechanical engineering company
- Creation of FMEAs and risk assessments
- Creating spare parts lists
- Creation of operating manuals according to DIN EN ISO 20607
- Performing risk assessments according to DIN EN ISO 12100:2011
- Performing the CE marking process
- Standards research and standards assessment
- Creating 2D drawings and 3D graphics like exploded views, lubrication and maintenance plans (using CAD programs)
- Creation of data sheets and catalogs
- Experience with authoring tools such as Adobe FrameMaker, Paligo, Schema ST4, and Cosima
- Experience with data management modules like weclapp, SAP, and the Promo-Office database
- Experience with Adobe Photoshop, Illustrator, and InDesign
- Excellent skills in MS Office programs
Stefan H.
Last position:
Independent Freelancer in the Field of Conveyor Technology, CAD, PDM and ERP at Rexosa UG (limited liability)
Design and plant planning of conveyor systems, general mechanical engineering design, including creation of detailed 3D models and technical drawings with SolidWorks, Solid Edge and Inventor.
Development of conveyor technology concepts for industrial applications, taking into account efficiency improvements and cost optimizations (e.g., reducing production times through optimized layouts).
Interim management of design and documentation departments.
Data migration as well as implementation and customization of PDM systems (e.g., PRO.FILE, SolidWorks Enterprise PDM) and ERP systems (e.g., Microsoft Dynamics NAV), including team training.
Preparation of expert reports and carrying out manufacturing inspections, including quality checks and coordination with suppliers.
Technical consulting for clients, including risk analyses and FEM calculations to ensure structural stability.
Conducting hazard analyses according to the Machinery Directive and developing safety concepts.
Technical purchasing of components, negotiating contracts and optimizing the supply chain, managing suppliers.
Eckart H.
Last position:
Founder at AREGUS Services
- Consulting for industrial companies in the area of legal compliance (EHSQ), i.e. for safety, environmental and health protection, and management topics
- Explosion protection for Bayer AG, DB Cargo (Deutsche Bahn), Siemens, H.G.S., Dehn SE, Eickhoff Maschinenfabrik and Eickhoff Gießerei
- Consulting on explosion protection
- Preparation of explosion protection documents and training of competent persons for the inspection of systems in Ex areas
- Consulting projects for Cölner Benzin Raffinerie, AECI Schirm, Aglukon, Aixtron
- EC conformity assessment procedures according to the Machinery Directive, ATEX and Low Voltage Directive (risk assessment and CE marking, machine safety)
- Fire and explosion protection for Marienhospital BOT
- Assessment of older machines at H.G.S. (CHP plants)
- EC conformity assessment procedures for REMONDIS, Josef Meissner, Huber Technology and Milag paint booths
- Consulting services on machine safety for ENGIE, Aixtron and BASF
- Consulting projects for Ruthmann aerial work platforms, Hydac and Sika
- Projects for ABA Pyrotechnik and confidential projects for the defense industry
- Project support for the new construction of hazardous substance storage and interim safety specialist for FIEGE HealthCare Logistics GmbH
- Hazardous substance management for chemical plant manufacturers, chemical companies and the sugar industry (Südzucker, Beneo Palatint)
- PAAG procedures, risk assessments and EC conformity assessment procedures for plant safety
- Coaching of safety specialists and organizational optimization at H.G.S., Aglukon, Fiege Biblis, Pentair and the University of Mainz
- Auditor for management systems (SpaEfV, ISO 9001, ISO 14001, ISO 50001, ISO 45001, sustainability) at TÜV Nord, TÜV Saar, SGS, GUTcert, Qualidata, BerlinCert and azmZert
- Introduction of QM, EM, EnM, OSH and DP at Schäfer Shop
- Introduction of an IMS (QM, EM, OSH) at Stiga GmbH
- Redesign of the environmental management software from InPlus GmbH and consulting on the introduction of ISO 45001 at Jung Pumpen
- Quality optimization processes for Audi AG and technical process optimization at Bugatti Automobiles
- Consulting in painting processes at Weiss Automotive GmbH
- Optimization of chemical process workflows at Basista Leiterplatten GmbH and logistics and quality optimization for Audi AG at Gruppo Prima in Italy
- Interim H&S Manager for Media-Saturn Holding group and support for integrated management systems at FIEGE Unna GmbH & Co. KG
- Occupational safety at H.G.S., EVO – Energieversorgung Oberhausen AG, FIEGE Logistik Biblis GmbH, as well as external safety engineer and quality manager at IAG GmbH and WespAG
- External consultant for occupational safety and environmental protection at Köppen GmbH, various metal processing companies, Hollingsworth & Vose, ROM – Rudolf Otto Meyer and Venator
- BG-certified trainer for safety engineer training (machine safety, explosion protection, fire and explosion protection, hazardous substances)
- Speaker for specialist seminars at Haus der Technik, VCI, TÜV Nord Akademie, SGS Academy, LVQ, Akademie der Ingenieure and BBG
- Lecture on zoning in explosion protection at the University of Wuppertal
- Measurement services: WHO fiber measurements, technical measurement of inhalation exposure according to TRGS 402, mold analysis and noise measurements
- Support with approval procedures for new construction and approval of hazardous substance storage facilities and painting systems at IAG and Eickhoff Maschinenfabrik
- Development of exclusive services: near-miss reporting system software, behavior-based safety system (VBS), psychological occupational safety system, 5S (Kaizen), hazardous substance register software, data protection support
- Functional safety (PL according to DIN EN ISO 13849-1, SIL according to IEC/EN 62061 and IEC/EN 61511)
- PAAG procedures (HAZOP studies)
- Lead auditor for ISO 9001, ISO 14001, ISO 50001 and ISO 45001
- Measurement of airborne pollutants (TRGS 400, 402), noise measurements, health management and stress and burnout prevention
- Training: EC conformity assessment procedures/CE marking, machine safety, plant safety, functional safety, explosion protection, hazardous substances officer, fire and explosion protection, leadership seminars, PPE against falls from height, certification training for aerial work platforms, forklifts and cranes
- Talks and specialist articles from 1994 to 2024 at materials science conferences, Essen Explosion Protection Days, Bergische Universität Wuppertal, FORUM occupational safety chemistry and publications in TÜV environmental management advisor, Mikrokosmos and other trade journals
Wolfgang A.
Last position:
Development / Project Engineer at Arnold Automatisierungstechnik GmbH
- Project management of automation tasks
- Design as a service
- Planning and building of special machines
- Development of production machines
- Consulting in automation tasks
Annika K.
Last position:
HSQE Management
Discover over 15,000 top freelancers
Statistics of experts using Machine Safety
Aggregated from the professional profiles of matched freelancers.
Experience
26 years
Position duration
5.5 years
Positions per freelancer
11
Top business areas
Product Development, Quality Assurance, Operations
Top industries
Manufacturing, Professional Services, Education
Certification focus areas
Quality Assurance, Human Resources, Audit
Bachelor's degree or higher
100%
Master's degree or higher
43%
Doctorate
14%
Certifications per freelancer
3
Most common languages
German, English, Hungarian
Speak two or more languages
100%
Based on our profile pool as of 29 Oct 2026.
Daily rate distribution
The chart shows how the daily rates of experts in this technology in Germany are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows the share of experts charging within that range.
Average rates of experts in Germany using Machine Safety
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 29 Oct 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
Machine Safety experts industry focus
See which industries our matched freelancers work in most often — every figure is calculated live from the freelancers on FRATCH.
- Manufacturing (90%)
- Professional Services (50%)
- Education (40%)
- Food and Beverage (40%)
- Automotive (30%)
- Chemical (30%)
- Healthcare (30%)
- Aerospace and Defense (20%)
Please note that freelancers can work across multiple industries, so percentages overlap.
About the technology
What Machine Safety covers
Machine Safety protects people from hazards created by machinery, automation and production equipment. It combines risk assessment, protective measures, control-system design and validation across the machine lifecycle. The work applies to individual machines, complete lines and integrated production cells.
Typical applications
Machine Safety specialists support equipment used in manufacturing, logistics, food production, automotive supply chains and process operations. Common deliverables include:
- Risk assessments and hazard analyses for machines and production lines
- Safety concepts for guarding, interlocks, emergency stops and access control
- Safety-related control functions and documented validation
- Technical files, operating instructions and conformity evidence
Standards and tooling
The discipline draws on standards such as ISO 12100 for risk assessment, ISO 13849 and IEC 62061 for safety-related control systems, and IEC 60204-1 for the electrical equipment of machines. Specialists may work with safety PLCs, programmable safety controllers, drives, light curtains, scanners, two-hand controls and lockout solutions. In Germany, they also connect technical decisions with the applicable European machinery requirements and workplace expectations.
When companies need specialists
Companies often bring in freelance expertise when launching a new machine, modifying an existing line or integrating equipment from several suppliers. Independent support is also useful when internal teams need an objective review before acceptance, audit or market placement. Typical signals include:
- A machine change has altered its original risk profile
- Safety functions are undocumented or difficult to validate
- Suppliers disagree about responsibility for protective measures
- A production line must be assessed as an integrated system
Skills that work together
Strong Machine Safety professionals understand mechanical hazards, electrical systems, automation, software and human interaction with equipment. They can translate a risk assessment into practical safeguards, safety circuits, performance-level calculations and clear instructions. Familiarity with commissioning, troubleshooting and change control helps them verify that protection works in real operating conditions.
What quality looks like
Quality is visible in traceable decisions, proportionate safeguards and evidence that each safety function performs as intended. A capable specialist separates risk reduction from convenience, checks foreseeable misuse and involves operators early. For German projects, useful collaboration also means clear documentation, disciplined reviews and the ability to work with on-site teams while coordinating remote analysis and reporting.
Frequently asked questions
The facts hiring teams ask for most often when it comes to Machine Safety.
Machine Safety is used to identify hazards and reduce risks around machinery, robots, automated lines and industrial equipment. It covers protective measures, safety-related control functions, validation and documentation from design through operation.
Machine Safety focuses on hazards created by the design, movement, control and operation of equipment. General workplace safety is broader and can include work organisation, building conditions and procedures that are not specific to a machine.
A strong Machine Safety specialist usually understands risk assessment, functional safety, automation, electrical design and industrial control systems. Experience with safety PLCs, drives, guarding, commissioning and technical documentation is also valuable.
The right level depends on the machine complexity, the number of interfaces and the project phase. Machine Safety work for a new production line may require end-to-end design and validation experience, while a focused assessment may call for targeted knowledge of risk analysis or safety functions.
Machine Safety supports remote work for document reviews, risk workshops, calculations and safety concepts. On-site collaboration is often needed for inspections, commissioning, operator discussions and verification of safeguards, especially when equipment is still being built or modified.
Important references for Machine Safety include ISO 12100, ISO 13849, IEC 62061 and IEC 60204-1. The applicable requirements depend on the machine, its control architecture, its intended use and the market where it will be placed.
Look for a clear link between hazards, risk reduction measures, safety functions and validation evidence. Good Machine Safety work addresses foreseeable misuse, documents assumptions, distinguishes responsibilities and explains remaining risks in language operators and project teams can use.
German assignments often involve production sites, equipment suppliers and stakeholders who expect precise technical documentation. Machine Safety freelancers should be comfortable with applicable European machinery requirements, structured reviews and a mix of German-language on-site communication and remote collaboration.
The average hourly rate of freelancers in Germany who have used Machine Safety in their recent projects is 102 €, which corresponds to a daily rate of about 819 € based on an 8-hour working day.
Of the freelancers in Germany who have used Machine Safety in their recent projects, 100% hold at least a Bachelor's degree, 43% hold at least a Master's degree, and 14% hold a doctorate.
On average, freelancers in Germany who have used Machine Safety in their recent projects have 26 years of professional experience, with a single engagement typically lasting around 5.5 years.
The most common languages among freelancers in Germany who have used Machine Safety in their recent projects are German (100%), English (100%), and Hungarian (10%).
The most common industries among freelancers in Germany who have used Machine Safety in their recent projects are Manufacturing (90%), Professional Services (50%), and Education (40%).
The most common business areas among freelancers in Germany who have used Machine Safety in their recent projects are Product Development (90%), Quality Assurance (70%), and Operations (60%).
Main locations of FRATCH Experts, who have recently used Machine Safety
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg Request a free demo
Get in touch with the FRATCH team and we will get back to you within 4 hours.
Would you rather directly get in touch?
We always have the time for a call or email!
Philipp Thomaschewski
FRATCH CEO
