Machine Safety Experts in Germany
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Meet FRATCH Experts in Germany, who have recently used Machine Safety
Johannes Fruntzek
Last position:
Project Management Conveyor Technology at Amazon Deutschland Transport GmbH
Retrofit of 10 existing distribution centers with ASML (automated scan manual labelling)
Automation of conveyor technology at the induct with the goals of improving ergonomics, reducing costs, and increasing throughput
Adaptation of existing MHE (material handling equipment)
Supplier management (internal and external)
Construction site coordination
Detailed planning and execution of the implementation concept
Acceptance tests for machine safety, Machinery Directive
Planning and execution of IOQ, SWEH, SAT, Launch
Ensuring compliance with costs, deadlines, and scope
Risk management
PM coaching of the project team and suppliers
Leading multiple international teams
International communication/coordination of sites (Delivery Stations AMZL, suppliers), RME, Ops, Safety, PMO, and Quality
Methods and tools: Interim project management, project management (classic, agile, hybrid), change management, V-model, Scrum, Ozark, Chime, PtW, RightCrowd, stakeholder management, scheduling, cost planning, resource planning, controlling, conveyor technology, logistics, mechanical engineering, construction site coordination, claim management, requirements management, specifications, functional specification, supply chain management, risk management, FMEA, lessons learned, supplier management, team leadership, communication (international)
Manuel Eckhardt
Last position:
Freelance Engineer at Ingenieurbüro ED Eckhardt
- Documentation of assembly steps in a cleanroom
- Improving assembly processes and boosting efficiency, ensuring required quality targets
- Revision of existing documents like parts lists and 3D models
- Creation of data sheets and product brochures
- Preparation and archiving of documents in the Promo-Office database
- Creation of qualification and validation documents for machines in the semiconductor industry (wafer production)
- Application of GMP principles for quality management of semiconductor machines
- Conducting FMEAs to increase process safety
- Performing risk assessments using and reviewing applicable standards and guidelines
- Creating and implementing IQ and OQ qualifications
- Creating test protocols and designing test rigs
- Conducting FMEAs and risk assessments for slicer machines in the food industry
- Considering FDA requirements and checking compliance
- Creation of operating manuals, product brochures, and catalogs for a medical technology mechanical engineering company
- Creation of FMEAs and risk assessments
- Creating spare parts lists
- Creation of operating manuals according to DIN EN ISO 20607
- Performing risk assessments according to DIN EN ISO 12100:2011
- Performing the CE marking process
- Standards research and standards assessment
- Creating 2D drawings and 3D graphics like exploded views, lubrication and maintenance plans (using CAD programs)
- Creation of data sheets and catalogs
- Experience with authoring tools such as Adobe FrameMaker, Paligo, Schema ST4, and Cosima
- Experience with data management modules like weclapp, SAP, and the Promo-Office database
- Experience with Adobe Photoshop, Illustrator, and InDesign
- Excellent skills in MS Office programs
Jörg Schemminger
Last position:
Engineer & Founder at SchemTech
- Simulations and development of hybrid digital twins to enable deep process understanding and to support better decision-making and outcomes in industrial R&D and manufacturing.
Andreas Linder
Last position:
Freelancer for Quality, Environmental and Occupational Safety Management at Freelancer
- Rheinmetall Aviation Services, Weeze, in Quality IT Design: development of quality software, consulting and coordination between Rheinmetall, Siemens and MM1 for the F35 Joint Fighter project in Weeze
- PDSL / Bentley (United Kingdom) in galvanic quality management: troubleshooting and problem solving for galvanized plastic surfaces
- Wolt (food), nationwide pre-requisite ISO22002 assessments for food storage warehouses, HACCP/hygiene consulting
Stefan Hartl
Last position:
Independent Freelancer in the Field of Conveyor Technology, CAD, PDM and ERP at Rexosa UG (limited liability)
Design and plant planning of conveyor systems, general mechanical engineering design, including creation of detailed 3D models and technical drawings with SolidWorks, Solid Edge and Inventor.
Development of conveyor technology concepts for industrial applications, taking into account efficiency improvements and cost optimizations (e.g., reducing production times through optimized layouts).
Interim management of design and documentation departments.
Data migration as well as implementation and customization of PDM systems (e.g., PRO.FILE, SolidWorks Enterprise PDM) and ERP systems (e.g., Microsoft Dynamics NAV), including team training.
Preparation of expert reports and carrying out manufacturing inspections, including quality checks and coordination with suppliers.
Technical consulting for clients, including risk analyses and FEM calculations to ensure structural stability.
Conducting hazard analyses according to the Machinery Directive and developing safety concepts.
Technical purchasing of components, negotiating contracts and optimizing the supply chain, managing suppliers.
Eckart Hillenkamp
Last position:
Founder at AREGUS Services
- Consulting for industrial companies in the area of legal compliance (EHSQ), i.e. for safety, environmental and health protection, and management topics
- Explosion protection for Bayer AG, DB Cargo (Deutsche Bahn), Siemens, H.G.S., Dehn SE, Eickhoff Maschinenfabrik and Eickhoff Gießerei
- Consulting on explosion protection
- Preparation of explosion protection documents and training of competent persons for the inspection of systems in Ex areas
- Consulting projects for Cölner Benzin Raffinerie, AECI Schirm, Aglukon, Aixtron
- EC conformity assessment procedures according to the Machinery Directive, ATEX and Low Voltage Directive (risk assessment and CE marking, machine safety)
- Fire and explosion protection for Marienhospital BOT
- Assessment of older machines at H.G.S. (CHP plants)
- EC conformity assessment procedures for REMONDIS, Josef Meissner, Huber Technology and Milag paint booths
- Consulting services on machine safety for ENGIE, Aixtron and BASF
- Consulting projects for Ruthmann aerial work platforms, Hydac and Sika
- Projects for ABA Pyrotechnik and confidential projects for the defense industry
- Project support for the new construction of hazardous substance storage and interim safety specialist for FIEGE HealthCare Logistics GmbH
- Hazardous substance management for chemical plant manufacturers, chemical companies and the sugar industry (Südzucker, Beneo Palatint)
- PAAG procedures, risk assessments and EC conformity assessment procedures for plant safety
- Coaching of safety specialists and organizational optimization at H.G.S., Aglukon, Fiege Biblis, Pentair and the University of Mainz
- Auditor for management systems (SpaEfV, ISO 9001, ISO 14001, ISO 50001, ISO 45001, sustainability) at TÜV Nord, TÜV Saar, SGS, GUTcert, Qualidata, BerlinCert and azmZert
- Introduction of QM, EM, EnM, OSH and DP at Schäfer Shop
- Introduction of an IMS (QM, EM, OSH) at Stiga GmbH
- Redesign of the environmental management software from InPlus GmbH and consulting on the introduction of ISO 45001 at Jung Pumpen
- Quality optimization processes for Audi AG and technical process optimization at Bugatti Automobiles
- Consulting in painting processes at Weiss Automotive GmbH
- Optimization of chemical process workflows at Basista Leiterplatten GmbH and logistics and quality optimization for Audi AG at Gruppo Prima in Italy
- Interim H&S Manager for Media-Saturn Holding group and support for integrated management systems at FIEGE Unna GmbH & Co. KG
- Occupational safety at H.G.S., EVO – Energieversorgung Oberhausen AG, FIEGE Logistik Biblis GmbH, as well as external safety engineer and quality manager at IAG GmbH and WespAG
- External consultant for occupational safety and environmental protection at Köppen GmbH, various metal processing companies, Hollingsworth & Vose, ROM – Rudolf Otto Meyer and Venator
- BG-certified trainer for safety engineer training (machine safety, explosion protection, fire and explosion protection, hazardous substances)
- Speaker for specialist seminars at Haus der Technik, VCI, TÜV Nord Akademie, SGS Academy, LVQ, Akademie der Ingenieure and BBG
- Lecture on zoning in explosion protection at the University of Wuppertal
- Measurement services: WHO fiber measurements, technical measurement of inhalation exposure according to TRGS 402, mold analysis and noise measurements
- Support with approval procedures for new construction and approval of hazardous substance storage facilities and painting systems at IAG and Eickhoff Maschinenfabrik
- Development of exclusive services: near-miss reporting system software, behavior-based safety system (VBS), psychological occupational safety system, 5S (Kaizen), hazardous substance register software, data protection support
- Functional safety (PL according to DIN EN ISO 13849-1, SIL according to IEC/EN 62061 and IEC/EN 61511)
- PAAG procedures (HAZOP studies)
- Lead auditor for ISO 9001, ISO 14001, ISO 50001 and ISO 45001
- Measurement of airborne pollutants (TRGS 400, 402), noise measurements, health management and stress and burnout prevention
- Training: EC conformity assessment procedures/CE marking, machine safety, plant safety, functional safety, explosion protection, hazardous substances officer, fire and explosion protection, leadership seminars, PPE against falls from height, certification training for aerial work platforms, forklifts and cranes
- Talks and specialist articles from 1994 to 2024 at materials science conferences, Essen Explosion Protection Days, Bergische Universität Wuppertal, FORUM occupational safety chemistry and publications in TÜV environmental management advisor, Mikrokosmos and other trade journals
Annika Kisser
Last position:
HSQE Management
Wolfgang Arnold
Last position:
Development / Project Engineer at Arnold Automatisierungstechnik GmbH
- Project management of automation tasks
- Design as a service
- Planning and building of special machines
- Development of production machines
- Consulting in automation tasks
Discover over 15,000 top freelancers
Statistics of experts using Machine Safety
Aggregated from the professional profiles of matched freelancers.
Experience
21 years
Position duration
5 years
Positions per freelancer
9
Top business areas
Product Development, Quality Assurance, Project Management
Top industries
Manufacturing, Food and Beverage, Chemical
Certification focus areas
Human Resources, Quality Assurance, Product Development
Bachelor's degree or higher
100%
Master's degree or higher
50%
Doctorate
17%
Certifications per freelancer
2
Most common languages
German, English
Speak two or more languages
100%
Based on our profile pool as of 30 Aug 2026.
Daily rate distribution
The chart shows how the daily rates of freelancers in this technology in Germany are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.
Average rates of experts in Germany using Machine Safety
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 30 Aug 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
About the technology
What machine safety covers
Machine safety is the work of making industrial equipment safe to build, run, clean, and maintain. It covers risk assessment, protective measures, and the validation of safety-related controls. Companies use it for new machines, line upgrades, retrofits, and factory acceptance work.
Typical deliverables
- Risk assessments and hazard analyses
- Safety concepts for guards, interlocks, and emergency stops
- Safety function design for sensors, PLCs, and drives
- Validation reports and test documentation
- Technical files for audits and handover
Standards and tools
Strong specialists work with ISO 12100, ISO 13849-1, IEC 62061, and related machinery safety rules. They often use safety PLC engineering tools, electrical schematics, and validation software to prove that each safety function performs as intended.
When companies bring in freelance help
Freelance support is common when a project needs extra safety review, a fast retrofit, or help during commissioning. It also helps when internal teams need specialist input on CE marking, control system changes, or a second opinion before release. In Germany, this is common in manufacturing, packaging, robotics, and machine building.
What strong professionals do differently
- They trace hazards to specific protective measures
- They understand both mechanical and control-system risks
- They document decisions clearly for engineering and audit teams
- They test real operating modes, not just ideal cases
- They work well with electrical, mechanical, and production specialists
Remote and on-site work
Many tasks can start remotely, such as reviewing drawings, safety logic, and documentation. On-site work is often needed for machine walks, validation tests, and commissioning support. For German sites, good English is common, but local language skills help with plant teams, suppliers, and handover meetings.
Frequently asked questions
The facts hiring teams ask for most often when it comes to Machine Safety.
A strong Machine Safety specialist helps identify hazards, define protective measures, and check that the control system behaves safely. That can include guards, interlocks, light curtains, emergency stops, and safe stop functions. The goal is to make the machine usable without exposing people to avoidable risk.
Machine Safety is the broader discipline around safe machine design and operation, while functional safety focuses on the safety-related control parts that reduce risk. In practice, the two overlap heavily because sensors, logic, and actuators often carry the safety function. A good specialist should understand both the physical hazards and the control logic behind them.
For machine safety, the most common references are ISO 12100 for risk assessment, ISO 13849-1 for safety-related control systems, and IEC 62061 for functional safety of machinery. Depending on the project, knowledge of CE-related documentation and machinery rules also matters. The best fit depends on the equipment type and the market where it will run.
A good Machine Safety professional often also reads electrical schematics, understands PLC logic, and can work with drives, sensors, and safety relays. Mechanical design insight is useful too, especially for guards, fences, and access points. For complex lines, experience with commissioning and troubleshooting is a real plus.
A simple update to an existing machine may only need focused review and validation support from a Machine Safety specialist. New lines, robot cells, or major retrofits need deeper experience because many hazards interact. If you are unsure, choose someone who has handled similar equipment rather than only similar paperwork.
Machine Safety work often starts remotely with drawings, risk files, and control logic, which makes early review efficient. On-site time becomes important for inspection, measurement, commissioning, and witness testing. For projects in Germany, mixed collaboration is often the best fit.
Look for a Machine Safety specialist who can explain risk reduction decisions in plain language and tie each measure back to a hazard. Clear documentation, practical testing, and an understanding of the real machine are better signs than generic claims. Ask for examples of validation reports, safety concepts, or retrofit work that matches your equipment.
No, machine safety matters just as much for existing equipment when it is modified, moved, or integrated into a larger line. Small changes can alter the risk profile, especially if guards, sensors, or logic are updated. That is why many companies bring in a specialist during retrofits and recommissioning.
The average hourly rate of freelancers in Germany who have used Machine Safety in their recent projects is 92 €, which corresponds to a daily rate of about 734 € based on an 8-hour working day.
Of the freelancers in Germany who have used Machine Safety in their recent projects, 100% hold at least a Bachelor's degree, 50% hold at least a Master's degree, and 17% hold a doctorate.
On average, freelancers in Germany who have used Machine Safety in their recent projects have 21 years of professional experience, with a single engagement typically lasting around 5 years.
The most common languages among freelancers in Germany who have used Machine Safety in their recent projects are German (100%) and English (100%).
The most common industries among freelancers in Germany who have used Machine Safety in their recent projects are Manufacturing (88%), Food and Beverage (50%), and Chemical (38%).
The most common business areas among freelancers in Germany who have used Machine Safety in their recent projects are Product Development (88%), Quality Assurance (75%), and Project Management (63%).
Main locations of FRATCH Experts, who have recently used Machine Safety
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
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