Andrei Cristea - Mechanical optical engineer - contract based
Experience
Mechanical optical engineer - contract based
Nippon Seiki (Europe) B.V
coordinate internal project team for related mechanical/optical tasks
assure smooth interface with customer (Mercedes, BMW, Porsche, Audi, Volvo)
negotiate with customer to assure required design and cost effectiveness
provide customer support with design solutions, requirement updates and problem solving topics
define timing plans and assure implementation according to schedule and aligned requirements
define design improvements and countermeasures proposals
change management and design review
FMEA
follow-up development gates
propose and implement cost reductions solutions
product drawing creation and updates in Catia or Siemens NX
propose, negotiate and coordinate validation plans and risk assessments
reflection simulation in 3ds Max and Zemax
VAVE Activity Lead – reduced paint cost by 50% through direct negotiation with customer and supplier, updated technical specifications to reflect improvement status and performed full risk assessment prior to release
reduced overall validation test budget by 35% through structured negotiation with customer, optimized internal planning, and carry-over of validation agreements from similar projects, resulting in improved tailored validation alignments
led cross-functional mechanical, optical and production site development teams for German OEM Head-Up Display projects (Mercedes, BMW, Porsche, Audi and Volvo)
coordinated development phases, VAVE, FMEA, validation plans, risk assessments and design reviews across international teams
task force manager for escalated project topics
Owner of Smart Product Design
Smart Product Design
- provide services for new product development, optical systems design, project management, mechanical component design, tool design concept, process improvement, validation concepts, technology integration
- domains: injection molding 1K/2K/3K, over molding, die casting, painting/platting, hot stamping, laser/tampo printing, assembly devices/lines, measurement devices concepts, measurement method definition
Development mechanical engineer
HARTING ROMANIA MANUFACTURING
- guide and optimize product design to assure smooth introduction in serial production
- define mold design concept requirements
- select suppliers based on project specification and cost effectiveness
- approve mold design for external and internal suppliers
- integrate new technologies
- prepare investment proposals and amortization cost calculations for needed equipment and technologies
- implement cost efficiency improvement activities
- define and optimize process settings
- optimize tools to achieve quality and productivity goals
- manage project related documentation
- manage change notifications
- automate standard injection processes
- manage molding production area digitization project and implement Arburg ALS software
Project Buyer
SC VERNICOLOR SRL
- negotiate commercial terms and develop equipment and processes with external suppliers from acquisition phase until SOP
- nominate suppliers and provide technical support and follow-up for development open points
- manage injection molds from quotation phase and design development until SOP
- handle injection machines acquisition and validation on supplier side
- design and approve assembly lines
- purchase and develop paint solutions according to customer requirements
- develop painting jigs
- plan validation testing for painted and plated parts
- develop, purchase and implement plating racks
- define and implement packaging solutions
- define and close contracts with suppliers to assure project-specific commercial, logistic and technical requirements
Production manager
MARQUARDT SCHALTSYSTEME SCS
- coordinate injection molding production department organized into four production groups, each with team leader, process engineer, quality engineer, production planner, shift leaders, setters, quality technicians, logistic responsible and operators
- define and implement production reorganization concepts according to needs and trends
- approve and implement organizational chart
- manage approximately 100 injection machines distributed by tonnage
- train, monitor and evaluate staff
- define and follow-up action plans to achieve aligned KPIs
- conduct daily PDCA for current open points
- implement and monitor new projects and technologies within department
- participate in workshops to improve global injection process efficiency
- ensure interface with assembly, electronics, painting departments, development team, tool shop, maintenance, raw material supply and other departments
Measurement laboratory & Quality assurance Team leader- Molding department
MARQUARDT SCHALTSYSTEME SCS
- lead teams for measurement laboratory and quality assurance in plastic department
- manage department budget
Measurement laboratory:
- develop personnel capacity from 3 to 15 employees
- train and evaluate personnel
- implement new work processes, procedures, concepts and technologies
- endorse laboratory equipment: CMM measuring machine, 3D model scanning, microscopes, fixing devices, specialized software
- implement PDCA
Quality assurance:
- develop personnel capacity from 6 to 12 quality technicians and 3 quality engineers
- train and evaluate personnel
- implement PDCA
- develop and implement new SPC concept worldwide
- implement new SPC software
- prepare investment proposals based on calculated benefits
- manage customer audits
- lead quality management for injection molding department
Quality engineer - Molding department
MARQUARDT SCHALTSYSTEME SCS
- support internal and external claims with 8D reports
- conduct QRQC (Quick Response Quality Control)
- manage PPAP in plastic molding department
- act as internal VDA 6.3 auditor for manufacturing processes
- implement statistical process control
- develop concepts and measures to ensure required quality standards
- analyze process and mold modifications
- manage change notifications and drawing modifications
- perform internal analysis to solve quality problems
- prepare work and verification instructions
- prepare documentation for audits
- conduct capability studies
- transfer production lines, machines and equipment including various molding tools and laser machines
- train R&D personnel on optimal geometrical construction for serial production validation
- serve as SPC & MSA trainer and 2D & 3D drawing trainer
Mechanical Technician
MARQUARDT SCHALTSYSTEME SCS
- organize measurement laboratory department
- prepare A.M.P.B (initial sample report) for molds
- track measurement and control equipment
- manage PPAP
- co-audit process audits VDA 6.3 and provide technical support for client complaints
- conduct capability studies and complex measurement reports
- create and update work instructions
- perform internal calibrations
- train new employees
- justify and acquire laboratory equipment: 3D measuring machine and microscope
- train R&D personnel on optimal geometrical construction for serial production validation
Industry Experience
See where this freelancer has spent most of their professional time.
Experienced in Manufacturing and Automotive.
Business Area Experience
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Experienced in Operations, Project Management, Quality Assurance, Product Development, Production, and Procurement.
Skills
- Driving Licence
Languages
Education
Faculty of Engineering "Hermann Oberth", University of Engineering "Hermann Oberth"
Master, Quality Management · Engineering · Sibiu, Romania
Faculty of Engineering "Hermann Oberth", University of Engineering "Hermann Oberth"
Machine Constructions · Sibiu, Romania
National College "Gheorghe Lazar", National College "Gheorghe Lazar"
Physics · Sibiu, Romania
Certifications & licenses
Driving Licence
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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