KUKA Experts in Germany
for intelligent automation, matched in minutes with vetted freelance professionalsHire experts who configure KUKA robot cells, program KRL motion sequences and integrate KR C4 controllers with PLC, vision and safety systems. FRATCH matches you quickly and precisely with vetted, available freelancers for your automation project.
Meet FRATCH Experts in Germany, who have recently used KUKA
Youness R.
Last position:
Communication modernization and recipe management between S7-300, S7-1500 and WinCC V7 at Siemens AG
- Consulting and development of suitable communication concepts between S7-300 and S7-1500, taking the existing PROFIBUS infrastructure into account
- Technical support for connecting the S7-300 controllers to the existing recipe data block of the S7-1500
- Assisting in the development of the communication sequence for recipe access (read, write, acknowledge, status handling)
- Configuration of S7 communication (PUT/GET)
- Creation and adaptation of WinCC V7 scripts (C scripts and VBS scripts) for WinCC-based recipe management
- Development, optimization, and integration of recipe processes into the existing WinCC project structure
- Commissioning of the new communication interfaces and recommissioning of the recipe logic on existing systems
- Creation of technical documents: communication sequences, functional descriptions, commissioning documentation
Ayusee S.
Last position:
Intern at Schaeffler
- Built a Trend-Scouting AI system to automate technology intelligence in power electronics and semiconductors, combining Azure OpenAI with LangChain, Scrapy-based web crawling for structured, noise-free data acquisition, and automated PDF reporting for internal R&D use. Developed a FastAPI-based (Uvicorn) web application to validate LLM outputs, test prompt strategies, and enable interactive system evaluation.
- Developed a real-time STM32 binary telemetry debugger with a PyQt-based GUI, featuring header-based frame synchronization, anomaly detection, template-driven payload decoding, time-aligned buffering, and live signal visualization.
- Developed an AI-driven power inductor designer using surrogate regression models for accurate electromagnetic and thermal prediction. Integrated multi-objective NSGA-II optimization to generate efficient, manufacturable designs.
Dieter F.
Last position:
100+ Collaborative Robotics and Lightweight Robot Projects at Cobot-Consulting
Cobot-Consulting – Founder & Owner (since 2016) Independent consulting in collaborative robotics, CE compliance, functional safety, automation, and AI.
Faude Automatisierungstechnik GmbH – Founder & Managing Director (1990–2015) Built and led a company specializing in robotics and industrial automation. From 2009, pioneered the introduction of collaborative robotics in Germany and Europe. Sold the company to KUKA Systems in 2015.
AI Consultant – TÜV-certified (since 2025) Consulting on AI strategies, AI use cases, process optimization, and the cost-effective use of AI in companies.
Wolfgang S.
Last position:
Software Developer / Aviation Commissioning Engineer at Vakuum Schmelze Hanau
- Development of automation software and commissioning of a pneumatic press for processing electrical sheet stator cores, including KUKA robot handling, process monitoring, and connected measurement systems for quality inspection and sorting.
Frank S.
Last position:
Project & Interim Manager at Freelance
- See detailed project list above
Fabian J.
Last position:
System Integrator for Robotics and Web Development at SENPRO Sensortechnik GmbH
- Developed a collaborative robot cell for automated handling and silicone dispensing of sensor components.
- Responsible for mechanical design, electronics, software integration and final CE certification.
- A custom-designed tool-changing system enabled automated switching between handling and dispensing tools.
- Developed a Django-based control console for industrial robots for process monitoring, combining a real-time dashboard (WebSocket, Chart.js) and a RESTful API (DRF).
- It allows asynchronous program execution, live data and camera stream visualization, robot control, as well as statistical analysis and documentation of process data with an interactive Bootstrap interface.
- Technologies used: Universal Robots (URScript), Arduino, OpenCV, Python, Django/Django REST Framework (DRF), Channels, SQLite, Chart.js, Bootstrap, JavaScript, HTML/CSS, AutoCAD, Autodesk Fusion 360, design & fabrication with aluminum profiles, laser parts, specialized sheet metal, RoboDK simulation
Marian L.
Last position:
Founder at Smart Mode Engineering e.K.
Commissioning of all types of machine tools with Sinumerik 840d PL & SL controls with up to 56 axes including Safety Integrated
PLC programming with Step7 in AWL, FUP, KOP, GRAPH, SCL
PLC programming in TIA Portal in AWL, FUP, KOP, GRAPH, SCL
NC programming (automation cycles, measurement cycles, and machining cycles)
Visualization using HMI Pro, Easy Screen, Sinumerik Operate & WinCC
Software development in interface programming (communication with ABB/Fanuc/KUKA robots, measuring machines, washing machines, tool monitoring systems and transport systems)
Cycle time optimization and drive optimization
Successful business founding
Successful building of a customer base
Expanded knowledge of other machine tools (Chiron, Stama, Index, Magdeburg, Boehringer, EMAG, Schuster, DMG MORI, Schaudt, Mikrosa, Felsomat, Risomat)
Successful completion of each individual project
Natdanai P.
Last position:
Software Developer for SiC-Mold Production Line at Vitesco Technologies Germany GmbH
- Developing software solutions based on technical requirements and existing systems
- Developing TLV commands for automated laser cleaning and laser power measurement
- Supporting and assisting production processes
- Performing software tests as well as analyzing and fixing errors
- Integrating and connecting MES systems
- Using C# and Structured Text (ST according to IEC 61131-3)
- Using TwinCAT 3.1 as the development environment
- Implementing visualizations with Windows Forms
- Working with Beckhoff CX controllers and Stäubli industrial robots
- Using Ethernet and EtherCAT networks
- Integrating TRUMPF TruMark 3330 and 7050 laser systems
- Using a KEYENCE vision system
- Version control with Git and GitLab
Alexander B.
Last position:
Owner at PEMA-TEC Alexander Bröcker
- Project to develop the complete software for a film roll warehouse at American Packaging Corporation, Story City, Iowa (warehouse vehicles SINATIC S7, warehouse management C#, Microsoft SQL Server, AGV interface C++, ERP system interface REST API)
- Development of a warehouse simulator for real machine processes aimed at optimized storage of film rolls (C#)
- Project to develop the complete software for a printing cylinder warehouse at Huhtamaki, Ronsberg (warehouse vehicles TIA Portal, warehouse management C#, Oracle, ERP system interface DB table)
- Further development of the warehouse simulator for improved programming of the movement planner
- Project to read and analyze QR codes on letters in the letter sorter at XPROMA GmbH, Salzhausen (program as a service for fast reading of QR codes via two Keyence barcode readers in C#, Microsoft SQL Server, TCP/IP; program for monitoring and parameterizing the barcode readers and triggering the data export in C#, Microsoft SQL Server, SFTP transfer)
- Project for the development and programming of a low-cost management system for automated guided vehicles with Egemin Automation Inc. and American Packaging Corporation (C++, C#, Microsoft SQL Server, TCP/IP)
- Project for the test stand development and automation of SYS.5 tests for the climate actuator at ETO GRUPPE TECHNOLOGIES GmbH, Stockach (test stand software LabVIEW, C#; test evaluation DIAdem, C#; databases Microsoft SQL Server)
Thomas S.
Last position:
Automation Technology Lecturer at HWK Munich and Upper Bavaria
- Training professionals in PLC technology, pneumatics, control engineering, and KUKA robots
- Creating scripts for Siemens systems: STEP 5, STEP 7, TIA Portal, WinCC
- Creating scripts for pneumatics, control engineering, and KUKA robot programming
- Serving on the examination committee for quality assurance in vocational training
- Training and certifying over 500 professionals
Daniel C.
Last position:
Founder & Managing Director at BotCraft GmbH
- Building the company with a focus on connectivity for IIoT and Industry 4.0, iRPA/process automation, advanced robotics and smart systems, sensors and services
- Project management and software architecture for IoT gateway development (since 2020) with protocol translation, IT/OT convergence and GRC
- Developing RPA bots for automating and monitoring industrial processes with an agent-based AI approach (since 2020)
- Implementing unsupervised clustering and anomaly detection for time series data in big data streaming pipelines (since 2021)
- Introducing a Docker-based release train for OTA updates with DevSecOps and CI/CD (since 2018)
Gerald S.
Last position:
Robot Programmer at Boysen / Eftec
- Worked at Boysen Hungary in Nyiregyhaza for Eftec.
- Programmed Fanuc M-710IC/20L robot with integrated camera.
- Coated battery trays with PVC according to customer specifications.
- Optimized robot paths, camera analysis, and application parameters for reproducible coating quality.
Alexander H.
Last position:
Freelancer & Owner at Hilex GmbH & Co. KG
- Responsible for planning, realization and support of complex industrial automation and building projects
- Experience with building systems and technical equipment from various manufacturers and industries
- Building automation: heating, ventilation and air conditioning, lighting and shading, security (alarm, access, video), energy management and smart home systems, building control and bus systems (e.g. KNX)
- Process and industrial plants: pipeline systems, sewage treatment plants, cross-transfer and lifting systems, pellet systems, friction heating systems, ventilation systems, dough mixing plant
- Robotics: handling robots from Fanuc, ABB, KUKA
- Special systems: painting application systems, feeding and destacking systems
- Automotive projects: implementation of three battery production lines for BMW in Germany and one production line in Hungary
Gennadi H.
Last position:
Project Engineer Image Processing
- Development and maintenance of software solutions for simulation in autonomous driving
- Use of C/C++ and modern build systems
- Work on simulation-based test and validation environments for autonomous driving functions
- Use of version control systems and collaboration tools such as Git, Jira, and Confluence
Eugen F.
Last position:
Siemens Healthineers
- Optimization of a production line with automation connection
- Employee training
- Automation: 3x KUKA robots, lifting portal, measuring machine, engraving station, washing system
- Machining: 4x 5-axis CNC machines with SINUMERIK ONE control
Discover over 15,000 top freelancers
Statistics of experts using KUKA
Aggregated from the professional profiles of matched freelancers.
Experience
23 years
Position duration
5.2 years
Positions per freelancer
11
Top business areas
Product Development, Information Technology, Quality Assurance
Top industries
Manufacturing, Automotive, Aerospace and Defense
Certification focus areas
Business Intelligence, Human Resources, Information Technology
Bachelor's degree or higher
85%
Master's degree or higher
38%
Doctorate
8%
Certifications per freelancer
2
Most common languages
German, English, Russian
Speak two or more languages
94%
Based on our profile pool as of 29 Oct 2026.
Daily rate distribution
The chart shows how the daily rates of experts in this technology in Germany are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows the share of experts charging within that range.
Average rates of experts in Germany using KUKA
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 29 Oct 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
KUKA experts industry focus
See which industries our matched freelancers work in most often — every figure is calculated live from the freelancers on FRATCH.
- Manufacturing (100%)
- Automotive (63%)
- Aerospace and Defense (31%)
- Education (31%)
- Energy (25%)
- Information Technology (25%)
- Chemical (19%)
- Transportation (19%)
Please note that freelancers can work across multiple industries, so percentages overlap.
About the technology
KUKA robotics
KUKA is a German industrial robotics and automation company known for its orange robotic arms, controllers and complete production systems. Its robots handle welding, palletizing, assembly, machining, painting, packaging and material handling. KUKA solutions run in automotive plants, logistics operations, metalworking, healthcare and general manufacturing.
Core components
KUKA projects combine robot mechanics with controllers, software and production equipment. Specialists work with KR C4 and related controller generations, KUKA System Software, WorkVisual, smartPAD and KRL, the KUKA Robot Language. Depending on the cell, they also connect PLCs, safety circuits, grippers, conveyors, cameras and industrial networks.
- Configure robot axes, tools, base frames and load data
- Program and optimize KRL motion sequences
- Integrate PLC, HMI, vision and safety signals
- Commission and document complete robot cells
Typical projects
Companies use KUKA equipment when repeatable movement, controlled reach and reliable cycle execution matter. A professional may develop a new cell, adapt an existing program or move a validated process between production lines. Deliverables can include simulation, offline programming, robot programs, interface specifications, risk documentation and operator training.
- Arc and spot welding applications
- Palletizing, depalletizing and packaging cells
- Machine tending and robotic assembly
- Pick-and-place with vision guidance
When expertise matters
Freelance support is valuable during commissioning, production ramp-up, modernization or a sudden skills gap. Companies often need help when a KUKA cell must communicate with Siemens or another PLC environment, meet a new takt target or recover from recurring faults. In Germany, on-site work may be needed for safety checks and commissioning, while programming, simulation and documentation can often be handled remotely.
Skills beyond the robot
Strong KUKA professionals understand the complete automation context rather than only teaching points. They can interpret electrical drawings, design sequences, diagnose fieldbus communication and coordinate robot motion with grippers, sensors and conveyors. Useful adjacent knowledge includes PLC programming, Siemens TIA Portal, industrial Ethernet, machine safety, CAD data, robot simulation and production process analysis.
Choosing a professional
Assess whether the specialist has delivered a comparable cell, payload, process and controller setup. Ask for evidence of structured KRL code, clean frame and tool management, safe recovery procedures and clear commissioning records. A dependable professional tests edge cases, explains changes to operators and leaves maintainable programs instead of a collection of unexplained corrections.
Frequently asked questions
The facts hiring teams ask for most often when it comes to KUKA.
KUKA robots are used for welding, palletizing, assembly, machine tending, packaging, painting and material handling. Their reach, payload options and repeatable motion make them suitable for both high-volume production and flexible cells.
KUKA is often compared with ABB, FANUC and Yaskawa on reach, payload, controller architecture, programming style, service availability and integration effort. The best choice depends on the process, existing plant standards, available tooling and the skills already present in the team.
A strong KUKA specialist usually understands KRL, WorkVisual and smartPAD as well as PLC communication, robot safety, grippers, sensors and industrial networks. Experience with Siemens TIA Portal, vision systems, CAD data or simulation can be important for complete cell delivery.
The right level depends on the task. KUKA program changes may need a specialist who can work safely within an established cell, while a new welding, assembly or palletizing line requires experience with system design, commissioning, interfaces and production ramp-up.
Some KUKA work, including code review, simulation, documentation and offline programming, can be completed remotely. Physical commissioning, safety validation and fault diagnosis often require on-site access, so teams in Germany should agree on travel, plant access and language expectations early.
Provide the robot and controller versions, cell layout, process description, existing programs, PLC interfaces and known faults. For KUKA work, access to backups, frame and tool data, safety documentation and a clear acceptance test prevents avoidable delays.
Ask how the specialist handles frames, tool calibration, singularities, collision risks, recovery paths and version control. A capable KUKA professional explains decisions clearly, tests abnormal conditions and delivers readable programs, backups and commissioning notes.
Freelancers work on KRL programming, WorkVisual configuration, cell commissioning, robot simulation, PLC interfaces and production troubleshooting. KUKA specialists may also support modernization projects, controller migrations, vision integration, safety updates and operator training.
The average hourly rate of freelancers in Germany who have used KUKA in their recent projects is 97 €, which corresponds to a daily rate of about 772 € based on an 8-hour working day.
Of the freelancers in Germany who have used KUKA in their recent projects, 85% hold at least a Bachelor's degree, 38% hold at least a Master's degree, and 8% hold a doctorate.
On average, freelancers in Germany who have used KUKA in their recent projects have 23 years of professional experience, with a single engagement typically lasting around 5.2 years.
The most common languages among freelancers in Germany who have used KUKA in their recent projects are German (100%), English (94%), and Russian (19%).
The most common industries among freelancers in Germany who have used KUKA in their recent projects are Manufacturing (100%), Automotive (63%), and Aerospace and Defense (31%).
The most common business areas among freelancers in Germany who have used KUKA in their recent projects are Product Development (100%), Information Technology (88%), and Quality Assurance (75%).
Main locations of FRATCH Experts, who have recently used KUKA
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg Request a free demo
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FRATCH CEO
