KUKA Experts in Germany
, matched in minutes from over 15,000 CVsHire experts who program KUKA robots, configure KR C4 and KUKA.SystemSoftware environments, and integrate automation cells with PLCs, vision systems and manufacturing equipment. FRATCH matches you quickly with vetted, available freelancers who fit your technical requirements.
Meet FRATCH Experts in Germany, who have recently used KUKA
Youness R.
Last position:
Communication modernization and recipe management between S7-300, S7-1500 and WinCC V7 at Siemens AG
- Consulting and development of suitable communication concepts between S7-300 and S7-1500, taking the existing PROFIBUS infrastructure into account
- Technical support for connecting the S7-300 controllers to the existing recipe data block of the S7-1500
- Assisting in the development of the communication sequence for recipe access (read, write, acknowledge, status handling)
- Configuration of S7 communication (PUT/GET)
- Creation and adaptation of WinCC V7 scripts (C scripts and VBS scripts) for WinCC-based recipe management
- Development, optimization, and integration of recipe processes into the existing WinCC project structure
- Commissioning of the new communication interfaces and recommissioning of the recipe logic on existing systems
- Creation of technical documents: communication sequences, functional descriptions, commissioning documentation
Ayusee S.
Last position:
Intern at Schaeffler
- Built a Trend-Scouting AI system to automate technology intelligence in power electronics and semiconductors, combining Azure OpenAI with LangChain, Scrapy-based web crawling for structured, noise-free data acquisition, and automated PDF reporting for internal R&D use. Developed a FastAPI-based (Uvicorn) web application to validate LLM outputs, test prompt strategies, and enable interactive system evaluation.
- Developed a real-time STM32 binary telemetry debugger with a PyQt-based GUI, featuring header-based frame synchronization, anomaly detection, template-driven payload decoding, time-aligned buffering, and live signal visualization.
- Developed an AI-driven power inductor designer using surrogate regression models for accurate electromagnetic and thermal prediction. Integrated multi-objective NSGA-II optimization to generate efficient, manufacturable designs.
Thomas S.
Last position:
Automation Technology Lecturer at HWK Munich and Upper Bavaria
- Training professionals in PLC technology, pneumatics, control engineering, and KUKA robots
- Creating scripts for Siemens systems: STEP 5, STEP 7, TIA Portal, WinCC
- Creating scripts for pneumatics, control engineering, and KUKA robot programming
- Serving on the examination committee for quality assurance in vocational training
- Training and certifying over 500 professionals
Wolfgang S.
Last position:
Software Developer / Aviation Commissioning Engineer at Vakuum Schmelze Hanau
- Development of automation software and commissioning of a pneumatic press for processing electrical sheet stator cores, including KUKA robot handling, process monitoring, and connected measurement systems for quality inspection and sorting.
Frank S.
Last position:
Project & Interim Manager at Freelance
- See detailed project list above
Fabian J.
Last position:
System Integrator for Robotics and Web Development at SENPRO Sensortechnik GmbH
- Developed a collaborative robot cell for automated handling and silicone dispensing of sensor components.
- Responsible for mechanical design, electronics, software integration and final CE certification.
- A custom-designed tool-changing system enabled automated switching between handling and dispensing tools.
- Developed a Django-based control console for industrial robots for process monitoring, combining a real-time dashboard (WebSocket, Chart.js) and a RESTful API (DRF).
- It allows asynchronous program execution, live data and camera stream visualization, robot control, as well as statistical analysis and documentation of process data with an interactive Bootstrap interface.
- Technologies used: Universal Robots (URScript), Arduino, OpenCV, Python, Django/Django REST Framework (DRF), Channels, SQLite, Chart.js, Bootstrap, JavaScript, HTML/CSS, AutoCAD, Autodesk Fusion 360, design & fabrication with aluminum profiles, laser parts, specialized sheet metal, RoboDK simulation
Marian L.
Last position:
Founder at Smart Mode Engineering e.K.
Commissioning of all types of machine tools with Sinumerik 840d PL & SL controls with up to 56 axes including Safety Integrated
PLC programming with Step7 in AWL, FUP, KOP, GRAPH, SCL
PLC programming in TIA Portal in AWL, FUP, KOP, GRAPH, SCL
NC programming (automation cycles, measurement cycles, and machining cycles)
Visualization using HMI Pro, Easy Screen, Sinumerik Operate & WinCC
Software development in interface programming (communication with ABB/Fanuc/KUKA robots, measuring machines, washing machines, tool monitoring systems and transport systems)
Cycle time optimization and drive optimization
Successful business founding
Successful building of a customer base
Expanded knowledge of other machine tools (Chiron, Stama, Index, Magdeburg, Boehringer, EMAG, Schuster, DMG MORI, Schaudt, Mikrosa, Felsomat, Risomat)
Successful completion of each individual project
Natdanai P.
Last position:
Software Developer for SiC-Mold Production Line at Vitesco Technologies Germany GmbH
- Developing software solutions based on technical requirements and existing systems
- Developing TLV commands for automated laser cleaning and laser power measurement
- Supporting and assisting production processes
- Performing software tests as well as analyzing and fixing errors
- Integrating and connecting MES systems
- Using C# and Structured Text (ST according to IEC 61131-3)
- Using TwinCAT 3.1 as the development environment
- Implementing visualizations with Windows Forms
- Working with Beckhoff CX controllers and Stäubli industrial robots
- Using Ethernet and EtherCAT networks
- Integrating TRUMPF TruMark 3330 and 7050 laser systems
- Using a KEYENCE vision system
- Version control with Git and GitLab
Alexander B.
Last position:
Owner at PEMA-TEC Alexander Bröcker
- Project to develop the complete software for a film roll warehouse at American Packaging Corporation, Story City, Iowa (warehouse vehicles SINATIC S7, warehouse management C#, Microsoft SQL Server, AGV interface C++, ERP system interface REST API)
- Development of a warehouse simulator for real machine processes aimed at optimized storage of film rolls (C#)
- Project to develop the complete software for a printing cylinder warehouse at Huhtamaki, Ronsberg (warehouse vehicles TIA Portal, warehouse management C#, Oracle, ERP system interface DB table)
- Further development of the warehouse simulator for improved programming of the movement planner
- Project to read and analyze QR codes on letters in the letter sorter at XPROMA GmbH, Salzhausen (program as a service for fast reading of QR codes via two Keyence barcode readers in C#, Microsoft SQL Server, TCP/IP; program for monitoring and parameterizing the barcode readers and triggering the data export in C#, Microsoft SQL Server, SFTP transfer)
- Project for the development and programming of a low-cost management system for automated guided vehicles with Egemin Automation Inc. and American Packaging Corporation (C++, C#, Microsoft SQL Server, TCP/IP)
- Project for the test stand development and automation of SYS.5 tests for the climate actuator at ETO GRUPPE TECHNOLOGIES GmbH, Stockach (test stand software LabVIEW, C#; test evaluation DIAdem, C#; databases Microsoft SQL Server)
Daniel C.
Last position:
Founder & Managing Director at BotCraft GmbH
- Building the company with a focus on connectivity for IIoT and Industry 4.0, iRPA/process automation, advanced robotics and smart systems, sensors and services
- Project management and software architecture for IoT gateway development (since 2020) with protocol translation, IT/OT convergence and GRC
- Developing RPA bots for automating and monitoring industrial processes with an agent-based AI approach (since 2020)
- Implementing unsupervised clustering and anomaly detection for time series data in big data streaming pipelines (since 2021)
- Introducing a Docker-based release train for OTA updates with DevSecOps and CI/CD (since 2018)
Gerald S.
Last position:
Robot Programmer at Boysen / Eftec
- Worked at Boysen Hungary in Nyiregyhaza for Eftec.
- Programmed Fanuc M-710IC/20L robot with integrated camera.
- Coated battery trays with PVC according to customer specifications.
- Optimized robot paths, camera analysis, and application parameters for reproducible coating quality.
Alexander H.
Last position:
Freelancer & Owner at Hilex GmbH & Co. KG
- Responsible for planning, realization and support of complex industrial automation and building projects
- Experience with building systems and technical equipment from various manufacturers and industries
- Building automation: heating, ventilation and air conditioning, lighting and shading, security (alarm, access, video), energy management and smart home systems, building control and bus systems (e.g. KNX)
- Process and industrial plants: pipeline systems, sewage treatment plants, cross-transfer and lifting systems, pellet systems, friction heating systems, ventilation systems, dough mixing plant
- Robotics: handling robots from Fanuc, ABB, KUKA
- Special systems: painting application systems, feeding and destacking systems
- Automotive projects: implementation of three battery production lines for BMW in Germany and one production line in Hungary
Gennadi H.
Last position:
Project Engineer Image Processing
- Development and maintenance of software solutions for simulation in autonomous driving
- Use of C/C++ and modern build systems
- Work on simulation-based test and validation environments for autonomous driving functions
- Use of version control systems and collaboration tools such as Git, Jira, and Confluence
Eugen F.
Last position:
Siemens Healthineers
- Optimization of a production line with automation connection
- Employee training
- Automation: 3x KUKA robots, lifting portal, measuring machine, engraving station, washing system
- Machining: 4x 5-axis CNC machines with SINUMERIK ONE control
Philipp R.
Last position:
IoT & AI Developer at KESSEL AG
- Developed TinyAI (running inference model on the hardware) and Deep Learning Ramjoué algorithms for sensor analysis and robust measurement to increase reliability, performance and to stand out from the competition
- Developed different SW & HW IoT prototypes for LoRaWAN communication for the next generation of intelligent-connected products
Discover over 15,000 top freelancers
Statistics of experts using KUKA
Aggregated from the professional profiles of matched freelancers.
Experience
23 years
Position duration
5.2 years
Positions per freelancer
11
Top business areas
Product Development, Information Technology, Quality Assurance
Top industries
Manufacturing, Automotive, Aerospace and Defense
Certification focus areas
Business Intelligence, Human Resources, Information Technology
Bachelor's degree or higher
85%
Master's degree or higher
38%
Doctorate
8%
Certifications per freelancer
2
Most common languages
German, English, Russian
Speak two or more languages
94%
Based on our profile pool as of 19 Sep 2026.
Daily rate distribution
The chart shows how the daily rates of freelancers in this technology in Germany are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.
Average rates of experts in Germany using KUKA
Rates are based on recent contracts and do not include FRATCH margin.
The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.
The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.
Calculated based on our freelancers’ daily rates as of 19 Sep 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.
KUKA experts industry focus
See which industries our matched freelancers work in most often — every figure is calculated live from the freelancers on FRATCH.
- Manufacturing (100%)
- Automotive (63%)
- Aerospace and Defense (31%)
- Education (31%)
- Energy (25%)
- Information Technology (25%)
- Chemical (19%)
- Transportation (19%)
Please note that freelancers can work across multiple industries, so percentages overlap.
About the technology
Industrial robotics
KUKA is a robotics and automation ecosystem used to move, weld, palletise, assemble, machine and inspect products. Its industrial robots support applications ranging from automotive body shops to logistics, metalworking, electronics and general manufacturing. Projects may involve a single robot station or a coordinated production cell with safety controls, tooling and upstream equipment.
Robot programming
KUKA specialists work with KRL, teach pendant workflows and robot motion concepts such as frames, tools, loads and work envelopes. They create and test programs for precise paths, gripping, welding, handling and palletising. Strong work includes clear recovery routines, collision awareness and practical cycle-time improvements without compromising safety.
Controllers and tools
The KUKA ecosystem includes KR C4 controllers, KUKA.SystemSoftware, smartPAD operation and application-specific software packages. Specialists may also work with KUKA.Sim for offline programming, simulation and reachability checks before equipment is commissioned. Depending on the cell, they connect robot control with PLC systems, industrial networks, sensors, drives and vision equipment.
Where it fits
KUKA expertise is useful when a company needs to automate or stabilise a physical production process:
- Design and program robotic welding, handling or assembly cells
- Commission palletising and packaging stations
- Validate reach, tooling and collision risks in simulation
- Connect robots with PLCs, conveyors, safety devices and vision systems
- Modernise existing KUKA cells and improve maintainability
When to hire specialists
Companies bring in freelance KUKA professionals for new cell integration, commissioning, production ramp-up and troubleshooting. External support is also valuable when internal teams need a specialist for a plant transfer, controller migration, offline programming or documentation effort. In Germany, projects may require on-site work at a factory, with remote preparation and support between visits.
What strong professionals bring
The best specialists combine hands-on robot programming with an understanding of tooling, process quality, electrical interfaces and machine safety. They can read cell layouts and technical documentation, diagnose faults methodically and communicate clearly with production, controls and maintenance teams. Ask for evidence of comparable KUKA applications, tested recovery procedures, commissioning experience and concise handover documentation.
Frequently asked questions
The facts hiring teams ask for most often when it comes to KUKA.
KUKA is used for robotic welding, material handling, palletising, assembly, machining, packaging and inspection. A KUKA cell can repeat demanding movements consistently while communicating with PLCs, conveyors, safety systems and other production equipment.
KUKA is often considered alongside ABB, FANUC and Yaskawa. The right choice depends on payload, reach, application software, controller preferences, existing plant standards, service coverage and the team’s ability to maintain the cell.
A strong KUKA specialist may also understand KRL, PLC programming, industrial Ethernet, electrical schematics, safety circuits, machine vision, gripper design and offline simulation. Knowledge of the production process matters as much as robot motion programming.
KUKA Robotics projects vary from a focused program adjustment to complete cell commissioning. For a complex installation, look for a professional who has handled the relevant application, tooling, controller setup, safety validation and production handover rather than relying on general robot experience alone.
KUKA work can often be split between remote preparation, simulation, documentation and on-site commissioning. Physical teaching, wiring checks, tooling changes and production trials usually require access to the cell, so the project plan should define travel, site access and communication in advance.
KR C4 is a KUKA controller platform used to coordinate robot motion and related automation functions. KUKA.SystemSoftware provides the operating environment and functions that specialists use for setup, programming, diagnostics and operation, with capabilities depending on the installed version and application package.
KUKA.Sim helps teams assess reachability, motion sequences, tooling concepts and possible collisions before physical commissioning. It can reduce avoidable changes on the shop floor, but simulation quality still depends on accurate robot, fixture, payload and process data.
A capable KUKA professional can explain past applications in concrete terms and show how they approached safety, fault recovery, cycle time, maintainability and documentation. Ask how they test programs, manage changes and hand over the cell to operators and maintenance teams.
The average hourly rate of freelancers in Germany who have used KUKA in their recent projects is 97 €, which corresponds to a daily rate of about 772 € based on an 8-hour working day.
Of the freelancers in Germany who have used KUKA in their recent projects, 85% hold at least a Bachelor's degree, 38% hold at least a Master's degree, and 8% hold a doctorate.
On average, freelancers in Germany who have used KUKA in their recent projects have 23 years of professional experience, with a single engagement typically lasting around 5.2 years.
The most common languages among freelancers in Germany who have used KUKA in their recent projects are German (100%), English (94%), and Russian (19%).
The most common industries among freelancers in Germany who have used KUKA in their recent projects are Manufacturing (100%), Automotive (63%), and Aerospace and Defense (31%).
The most common business areas among freelancers in Germany who have used KUKA in their recent projects are Product Development (100%), Information Technology (81%), and Quality Assurance (75%).
Main locations of FRATCH Experts, who have recently used KUKA
Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.
Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg Request a free demo
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Philipp Thomaschewski
FRATCH CEO
