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Production Data Acquisition (BDE) Expert in Germany

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Work with specialists who design, integrate, and optimize modern Betriebsdatenerfassung systems to connect your shop floor machinery directly with ERP networks. Our platform matches you with vetted, available freelancers in Germany who possess deep industrial automation expertise, ensuring your project kicks off without delay.

Meet FRATCH Experts in Germany, who have recently used Production Data Acquisition (BDE)

Verified expert

Manfred Böttcher

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Interim Manager as CIO and Managing Director

Ahrensburg
Manfred Böttcher

Last position:

Interim Manager Managing Director

  • Optimization of business results and expansion of sales activities
  • Responsible for personnel organization
  • Introduction of a document management system (DMS)
  • Introduction and optimization of the ERP, CMS and CRM landscape
  • Introduction of digital signatures
  • Increase in revenue, reduction in costs and increase in EBIT
Verified expert

Siva Krishnamurthy

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SAP S/4 HANA Workstream Lead (PP/ QM/ePPDS)

Bad Homburg
Siva Krishnamurthy

Last position:

SAP S/4 HANA Workstream Lead (PP/ QM/ePPDS) at SIKA AG

  • Functional responsibility for the SAP PP stream within an S/4HANA Global Template rollout in PP/QM/ePPDS
  • Leading fit-gap workshops with Production, Supply Chain, and Quality Management
  • Master data migration in PP & QM (routing, bills of material, work centers, production versions, capacities, inspection plans)
  • Work center - shift group integration in capacity planning
  • PP- EWM, MES(BDE) & IBP integration
  • Responsibility for solution design, customizing, testing, cutover, and go-live in PP
  • Replacement of LMPC with ePPDS
Verified expert

Volker Schreiner

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Operations Manager ATT Area

Drolshagen
Volker Schreiner

Last position:

Operations Manager ATT Area at Klingelnberg AG

  • Bridging the vacancy of operations manager ATT area

  • Process optimization

  • Reduction of lead times

  • Reorganization of the ATT area

  • Increase in OTIF from 73% to 92%

  • Greater flexibility in employee deployment through internal equipment training

  • Integration of a new cooperation partner

  • Implementation of an MDE system

Verified expert

Edmund Niederkofler

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Sr. Manager Operation- Site Karlsruhe (Interim)

Appenweier
Edmund Niederkofler

Last position:

Sr. Manager Operation- Site Karlsruhe (Interim) at Thermo Fisher Scientific Karlsruhe

  • Responsibility for all operational areas from logistics, production to supply chain, quality, planning, and improvement
  • Building a new operations organization structure in response to increased demand during the COVID-19 situation
  • Redefining internal processes and establishing a leadership structure for quick market response
  • Setting targets and continuously tracking operational goals
  • Reducing lead time in the extruder area from 28 weeks to 10 weeks within 15 months through sustainable supply chain and flexible manufacturing methods
  • Cutting lead times in the lab area for analytical devices from 15 weeks to 3–4 weeks
  • Increasing output in the analysis department by 35% while reducing capacity by 20%
  • Implementing measures to reduce inventory and increase inventory turnover
  • Improving supply chain strategy, cycle time reduction, and flow production for serial products
  • Driving digitalization in production and warehouse management
  • Implementing a comprehensive reporting system
Verified expert

Jürgen Rausch

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Founder / Managing Partner

Bönnigheim
Jürgen Rausch

Last position:

Founder / Managing Partner at RAUSCH Unternehmensberatung GmbH

  • Business consulting, process consulting, digitalization consulting, and funding consulting as well as coaching for small and medium-sized enterprises (SMEs)
Verified expert

Thorsten Heinisch

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Head of Global Purchasing ad interim

Königsbrunn
Thorsten Heinisch

Last position:

Head of Global Purchasing ad interim at Manufacturer of technical textiles (TIER 2/3)

  • Leading the global purchasing team for raw materials and indirect purchasing

  • Organizational development and role definition

  • Taking over the global logistics function

  • Developing a global transport strategy for 6 sites (DE, US, CN, VN)

  • Tender management

  • Defining logistics processes and mapping them in ERP Canias

  • Price and contract negotiations for raw materials and CAPEX

  • Implementing a global purchasing structure

  • Defining a qualification matrix and qualification requirements

  • Defining a product group strategy

  • Defining and implementing global logistics and transport standards

  • Reducing transport costs by 45 %

Verified expert

Lisa Dilg

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Transformation Architect Project & Process Management

Karlshuld
Lisa Dilg

Last position:

Transformation Architect Project & Process Management at Dilg GmbH

  • Development of the current-state process with integration of standardized software packages ERP/CRM/BDE/MES

  • GAP analysis including assessment of the technical capabilities of the existing machine park

  • Development of a future-state process to improve efficiency in the execution of customer projects in manufacturing

  • Identification and joint development of solution approaches

  • Tendering and selection process for an ERP system including BDE and MES capture

  • Integration of a tool management system

  • Building customer focus and communication

  • Introduction of a shop floor system in the company

  • Tendering and definition for the procurement of a new measuring machine according to DIN 9001

  • Appointment of key users including training

  • I work with a simple and clear approach that focuses on reviewing current processes, identifying gaps, and designing future states to improve efficiency and support growth.

  • I value open and honest communication, making sure every team member feels empowered and has room to develop their potential.

  • Throughout my career, I have optimized complex workflows in manufacturing, automation, and engineering.

Verified expert

Holger Klink

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Data Migration Sage 100 to Odoo

Merzalben
Holger Klink

Last position:

Data Migration Sage 100 to Odoo at LRT Automotive

  • SQL database development, design, documentation of procedures, functions, and triggers
  • Migration of data from the Sage Line 100 database to Odoo
  • DB design with MS SQL Server and SQL (T-SQL)
  • Use of Power Query and Excel
Verified expert

Ralph Konitzer

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Product Owner / Business Owner

Rommerskirchen
Ralph Konitzer

Last position:

Product Owner / Business Owner at AXIS Management Consulting GmbH

  • Full product responsibility from a business perspective: requirement analysis, UX design, product strategy, and go-to-market implemented without an internal dev team using fully AI-supported development (Claude Code / Anthropic)
  • Technical differentiation: KRITIS-compliant air-gapped deployment (Windows/NSIS), GDT interface for PVS integration, DATEV-LODAS export for payroll
  • Managed pilot operation with initial external client (Dormagen medical practice): structured requirement gathering, test support, error analysis, and release management
  • Developed rollout and sales strategy for market entry in the segment of private practices and small medical centers
  • Human-in-the-Loop development principle: business decision → AI implementation → manual review → approval → release – each sprint documented in Jira (TIME project), every change traceable via co-authored commits
  • Product outcome: Tauri/Rust desktop app with GDT watcher, multi-tier model (Starter/Professional/Enterprise), cloud mirror on Hetzner/Traefik, complete ISMS framework based on ISO 27001 and BSI basic protection as product foundation
  • Direct method validation for the test manager role: hands-on experience with quality assurance of AI-generated products from a user perspective, review gate discipline, release approval under GDPR and the EU AI Act
Verified expert

Axel Kurz

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Project Manager

Iserlohn
Axel Kurz

Last position:

Project Manager

  • ERP selection project at an automotive supplier in Regensburg to choose a successor system for a custom-built legacy solution
  • Conducting interviews with specialist departments
  • Creating a criteria catalog
  • Organizing and running workshops
Verified expert

David Bleyer

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Acting Partner

Blieskastel
David Bleyer

Last position:

Acting Partner at Bliestal Consulting UG

  • Redesigning cablewise infrastructure with CAT 8.1 keystones, measuring the speed and quality of the new installation with Pockethernet, documentation at a local saddlery
  • CAT 8.1 installation and building a data center, site linking, VPN and VLAN configuration for a local car dealership, implementation of IT-Security standards like virus protection (G Data) and firewalling (OPNSense)
  • Relocation of a tax office with redesign of the IT infrastructure, virus protection (G Data) and backup solutions (QNAP)
  • Planning, conception and implementation of an inhouse data center, BSI-compliant for commercial laundry (including Proxmox-based virtualization of existing infrastructures, QNAP, G Data, OPNSense, APC)
  • Implementation and conception of security solutions in the SME sector
  • Collaboration on the IT-security concept for the Bremen network of authorities (in the dLAN network)
  • Creation of IT-security concept VOIS (modules MESO, KFZ/iKFZ) including audit preparation for KBA
  • Expansion of the IT-security concept for the online service for electronic residence registration (eWA) to include use as an eFA (one-for-all) service (nationwide)
  • Expansion of the IT-security concept to include modules wos & wvp
  • Concept development for the implementation of DIN SPEC 27076 at MSEs and SMEs
  • Creation and evaluation of emergency concepts
  • Creation and evaluation of response actions and BCM plans
  • Assessment of existing business continuity management (ISO 22301)
  • Development of BCM strategy options
  • Conducting awareness training
Verified expert

Tilman Gühring

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Interim Plant Manager | COO | CEO

Albstadt
Tilman Gühring

Last position:

Interim Manager at KAYSER Filtertech GmbH

  • Managed two plants in the Czech Republic with 120 employees and €20 M revenue after a failed relocation
  • Stabilized processes and significantly improved technical performance
  • Reduced order backlog by 40%
  • Responsible for order processing and continuation of controlling
  • Integrated the plant into SAP
Verified expert

Silvia Biedermann

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Consultant

Überlingen
Silvia Biedermann

Last position:

Business Consultant - Product Management Banking at Aareal Bank AG

  • Focus on EBICS optimization and further development of the customer’s internal EBICS application
  • Business and technical consulting for Aareal First Financial Solutions AG on products and applications of the EBICS standard in the areas of operations and further development, as well as project-related communication with external development partners and the product vendor to map the relevant optimizations on a technical level
  • In the role of business coordinator, consulting on content-related and regulatory requirements as well as technical prerequisites and needs, and consolidating these on a business level
  • Consulting on the use of EBICS formats
  • Review of the current EBICS standard for potential optimizations and further development
  • Analysis of the current state to identify further development potential and derive suitable recommendations for action, taking regulatory requirements into account
  • Carrying out EBICS tests during the project
  • Responsible on a business level for requirements management, and in this context capturing and documenting requirements for such tests
  • Design of a functional and long-term test management approach
  • Execution and evaluation of tests
  • Consulting on sustainable quality assurance and audits
  • Project languages: German and English
  • Tools/methods: MS Project, MS Office, MS Visio, TestRail, Confluence, Jira, Business Logics Bank Rechner, Business Logics test data generator, Business Logics banking tool, Business Logics test system, DBEAVER, Squirrel, Unix virtual machines, WinSCP, Kitty, PuTTY, various Aareal Bank products, online banking portal, Aareal Sign, core banking system, SAP Blue Eagle, SAP RE-FX, Aareon Wodis Sigma, Haufe Real Estate Wowinex, GAP Group Immotion, UTS Karthago, SAP IS-U/Waste, SIV kVASy, various EBICS clients
Verified expert

André Görst

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IT Consulting Project Management / Engineering Subproject Management

Berlin
André Görst

Last position:

IT Consulting Project Management / Engineering Subproject Management at T-Systems (on assignment for government agencies)

  • Projects for federal networks (NdB).
  • CR management, EoL change requests, design and documentation according to ITSCM.
  • Data center planning.
  • Project management and engineering subproject management.
  • Software development for virtual server environments according to BSI.

Discover over 15,000 top freelancers

Statistics of experts using Production Data Acquisition (BDE)

Aggregated from the professional profiles of matched freelancers.

Experience

28 years

Position duration

2.4 years

Positions per freelancer

17

Top business areas

Project Management, Information Technology, Quality Assurance

Top industries

Manufacturing, Automotive, Information Technology

Certification focus areas

Quality Assurance, Project Management, Information Technology

Bachelor's degree or higher

65%

Master's degree or higher

35%

Doctorate

20%

Certifications per freelancer

4

Most common languages

German, English, French

Speak two or more languages

87%

Based on our profile pool as of 30 Aug 2026.

Daily rate distribution

0 4 8 12 16
<€800 €800-​1200 €1200-​1600 €1600+

The chart shows how the daily rates of freelancers in this technology in Germany are distributed, based on recent contracts on our platform. Each bar covers a rate range — its height shows how many freelancers charge within that range.

Average rates of experts in Germany using Production Data Acquisition (BDE)

Rates are based on recent contracts and do not include FRATCH margin.

1000
750
500
250
Rate comparison chart
Daily rate avg. 921 €

The average daily rate is the mean of all daily rates from recent contracts of comparable freelancers on our platform.

1000
750
500
250
Rate comparison chart
Median rate 900 €

The median daily rate is the middle value of all daily rates — half of comparable freelancers charge less, half charge more. Unlike the average, it is barely affected by outliers.

Calculated based on our freelancers’ daily rates as of 30 Aug 2026. Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.

About the technology

Understanding Production Data Acquisition (BDE)

Production Data Acquisition, widely known in Germany as Betriebsdatenerfassung (BDE), forms the backbone of modern shop floor digitalization. These systems capture real-time status updates, machine states, and process parameters directly from the manufacturing line. By bridging the gap between physical machinery and high-level management systems, they enable transparent monitoring and data-driven decision-making.

Key Technical Capabilities of BDE Specialists

Expert professionals in this domain possess a deep understanding of both industrial hardware and software systems. They ensure seamless communication between diverse manufacturing assets and digital databases.

  • Integration of PLC controllers and sensor networks using industrial protocols
  • Implementation of standardized communication standards like OPC UA and MQTT
  • Connection of shop floor systems to MES and ERP platforms like SAP
  • Configuration of customized operator terminals and visualization dashboards
  • Development of automated alerts and performance reporting pipelines

Typical Project Deliverables in BDE Initiatives

When onboarding an external specialist for a manufacturing digitalization project, companies can expect highly concrete technical outputs. The deliverables focus on maximizing transparency, reducing downtime, and standardizing data formats. Key outputs include functional interfaces to legacy machinery, real-time Overall Equipment Effectiveness dashboards, automated data ingestion pipelines, and comprehensive technical documentation for the maintenance teams.

Driving Industrie 4.0 in Germany

In Germany's highly competitive industrial landscape, robust BDE implementation is a core driver of Industrie 4.0 initiatives. Freelance experts help local manufacturers upgrade legacy systems to meet modern digital standards, ensuring compliance with strict European security and data sovereignty guidelines. This localized expertise helps companies maintain their competitive edge through automated, paperless production tracking.

When Companies Need Freelance BDE Expertise

Many manufacturing businesses reach a bottleneck when trying to scale their digital initiatives or integrate legacy machines. Hiring a freelance expert is crucial when internal teams lack specialized knowledge of industrial protocols, during major ERP migrations, or when custom interfaces must be built quickly. These professionals bring external best practices to accelerate project timelines without adding long-term overhead.

Core Qualities of High-Performing BDE Specialists

Strong professionals combine physical engineering knowledge with modern software engineering practices. They are equally comfortable discussing hardware interfaces on the physical factory floor as they are writing database queries and API integrations. They demonstrate a proven track record of successfully delivered shop floor projects, robust problem-solving skills, and a strong focus on industrial cybersecurity.

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Frequently asked questions

Key details about Production Data Acquisition (BDE), drawn from the questions we get asked most.

A Production Data Acquisition (BDE) specialist designs and implements systems that capture real-time machine and operational data. They connect physical assets on the factory floor to centralized databases to enable accurate performance monitoring. This transparency is essential for reducing downtime and improving overall manufacturing efficiency.

While Betriebsdatenerfassung (BDE) focuses on organizational and order-related data such as quantities, personnel times, and order statuses, MDE focuses strictly on machine-specific signals. BDE integrates both human inputs and automated machine data to provide a holistic view of the production process. Most modern manufacturing projects require experts who can handle both aspects seamlessly.

Professionals working with Production Data Acquisition systems frequently employ standard industrial protocols like OPC UA, Modbus, and Profinet. For cloud and modern software integrations, they often leverage MQTT and REST APIs. These protocols allow legacy machines and modern IT infrastructure to communicate without compatibility issues.

German manufacturing facilities often operate highly specialized, custom machinery setups that require immediate, on-site adjustments. A freelance Betriebsdatenerfassung expert based in Germany understands local industrial safety standards, speaks the language of your floor workers, and can collaborate directly at your production site. This localized presence significantly accelerates integration timelines.

Yes, integrating BDE solutions with ERP systems is one of the most common tasks for these specialists. This integration ensures that actual production quantities and times are automatically posted to your enterprise software, eliminating manual data entry. Strong professionals have extensive experience working with SAP RFCs, database triggers, and middleware solutions.

Look for experts who have successfully implemented Production Data Acquisition systems in similar manufacturing environments. They should be able to present references of successfully integrated machinery and explain how they solved complex data latency or compatibility issues. A good specialist also prioritizes clean documentation and user training for shop floor staff.

While initial analysis, machine mapping, and final commissioning for Betriebsdatenerfassung projects usually require on-site visits in Germany, much of the software configuration can be handled remotely. A hybrid model is often the most efficient approach, combining remote development with scheduled on-site integration phases. This flexibility helps optimize project costs and timelines.

Beyond core BDE expertise, it is highly beneficial to hire professionals with skills in database administration, industrial cybersecurity, and PLC programming. Understanding manufacturing execution systems (MES) and lean management principles helps them design data structures that align with your operational excellence goals. This multi-disciplinary knowledge ensures a more robust and scalable implementation.

The average hourly rate of freelancers in Germany who have used Production Data Acquisition (BDE) in their recent projects is 115 €, which corresponds to a daily rate of about 921 € based on an 8-hour working day.

Of the freelancers in Germany who have used Production Data Acquisition (BDE) in their recent projects, 65% hold at least a Bachelor's degree, 35% hold at least a Master's degree, and 20% hold a doctorate.

On average, freelancers in Germany who have used Production Data Acquisition (BDE) in their recent projects have 28 years of professional experience, with a single engagement typically lasting around 2.4 years.

The most common languages among freelancers in Germany who have used Production Data Acquisition (BDE) in their recent projects are German (100%), English (83%), and French (27%).

The most common industries among freelancers in Germany who have used Production Data Acquisition (BDE) in their recent projects are Manufacturing (80%), Automotive (77%), and Information Technology (70%).

The most common business areas among freelancers in Germany who have used Production Data Acquisition (BDE) in their recent projects are Project Management (90%), Information Technology (80%), and Quality Assurance (80%).

Main locations of FRATCH Experts, who have recently used Production Data Acquisition (BDE)

Our freelancers and interim experts are at home across the DACH region — available on-site in the major business hubs or fully remote. Choose a location to discover matched specialists, local market insights and up-to-date availability.

Berlin Hamburg Munich Cologne Frankfurt Stuttgart Dusseldorf Leipzig Dortmund Essen Bremen Dresden Hanover Nuremberg

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