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Vaikunth Shanbhag

Technology Consultant – Hydrogen Systems Engineering

Vaikunth Shanbhag
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Düsseldorf, Germany

Experience

Jan 2024 - Present
2 years 3 months
India

Technology Consultant – Hydrogen Systems Engineering

Bashpa Energy Technology Solutions

Expertise details
Position Summary
Technology Consultant – Hydrogen Systems Engineering at Bashpa Energy Technology Solutions
Industries
Energy
Business Areas
Business Intelligence
Information Technology
Strategy
  • Consulting & strategic advisory in areas related systems engineering, infrastructure development, techno-economic feasibility, sector coupling and regulatory aspects of green hydrogen in India to evaluate integration and decarbonization opportunities.
  • Developed data-driven models of renewable distributed energy resources (wind, solar and hydel) to evaluate the cost of green hydrogen production, distribution and application, aiming for commercial viability and affordability.
  • Spearheaded the modelling of the Indian electricity grid and simulation of load balancing to estimate the short- and long-term energy market flexibility analysis to support energy trading and risk management for hydrogen assets.
  • Leading AI-enabled software development to support decision-making and accelerate the adoption of a hydrogen economy in India.
Apr 2022 - Mar 2025
3 years
Aachen, Germany

Senior Engineer – Fuel Cell Systems Engineering

Stack-Hydrogen Solutions GmbH

Expertise details
Position Summary
Senior Engineer – Fuel Cell Systems Engineering at Stack-Hydrogen Solutions GmbH
Industries
Automotive
Energy
Business Areas
Product Development
Research and Development
  • Led the development of multi-domain mathematics and physics-based simulation models (0D–1D) for hydrogen-based fuel cell systems (System and Balance of Plant) in Matlab/Simulink for automotive application, enhancing predictive analytics and design optimization.
  • Developed & optimized energy management and control strategies for system/powertrain/vehicle, achieving measurable gains in vehicle performance, stability & fuel efficiency.
  • Developed tool chains for real-time MiL/SiL/HiL testing, accelerating embedded software development, validation and integration cycles.
  • Spearheaded system-level requirement engineering and MBSE implementation to align with various standards, reducing development iterations, ensuring functional safety compliance and traceability.
  • Provided techno-commercial inputs for system cost engineering to optimize CAPEX & OPEX; strategy and business case development to maximize valuation.
Apr 2021 - Mar 2022
1 year
India
Hybrid

Modular Hybrid Two-Wheeler Concept Project

Expertise details
Position Summary
Modular Hybrid Two-Wheeler Concept Project
Industries
Automotive
Business Areas
Procurement
Product Development
Strategy
  • Led the design and development of a modular hybrid electric two-wheeler tailored for the Indian market.
  • Managed end-to-end responsibilities including product design, supplier sourcing, prototype validation, customer development, and fundraising.
  • Drove business strategy and project execution, leading to recognition as a South Region Finalist in the Climate Launchpad India 2018 competition.
Apr 2019 - Mar 2021
2 years
Aachen, Germany

Project Engineer – Fuel Cell Systems

FEV Europe GmbH

Expertise details
Position Summary
Project Engineer – Fuel Cell Systems at FEV Europe GmbH
Industries
Automotive
Business Areas
Product Development
Research and Development
  • Built and validated digital twin models for PEMFC based powertrains for various vehicle classes in Matlab/Simulink and GT-SUITE through alignment with test results and performed detailed documentation.
  • Conducted performance and cost optimization using simulation-driven Total Cost of Ownership (TCO) analysis and introduced modular system designs, reducing costs across platforms.
  • Collaborated with cross-functional teams for system benchmarking.
Aug 2018 - Feb 2019
7 months
India
Hybrid

Modular Hybrid Two-Wheeler Concept Project

Expertise details
Position Summary
Modular Hybrid Two-Wheeler Concept Project
Industries
Automotive
Business Areas
Procurement
Product Development
Strategy
  • Led the design and development of a modular hybrid electric two-wheeler tailored for the Indian market.
  • Managed end-to-end responsibilities including product design, supplier sourcing, prototype validation, customer development, and fundraising.
  • Drove business strategy and project execution, leading to recognition as a South Region Finalist in the Climate Launchpad India 2018 competition.
Aug 2018 - Jan 2019
6 months
Aachen, Germany

Systems Engineer – Fuel Cell Range Extenders

StreetScooter GmbH

Expertise details
Position Summary
Systems Engineer – Fuel Cell Range Extenders at StreetScooter GmbH
Industries
Automotive
Manufacturing
Business Areas
Product Development
Research and Development
  • Simulated and optimized range extender architectures for DHL’s electric delivery fleet, improving range and operational reliability under variable load conditions.
Dec 2013 - Jul 2018
4 years 8 months
Bengaluru, India
Hybrid

Senior Engineer – FCHEV System Modeling & Simulation

Mercedes-Benz R&D

Expertise details
Position Summary
Senior Engineer – FCHEV System Modeling & Simulation at Mercedes-Benz R&D
Industries
Automotive
Business Areas
Product Development
Research and Development
  • Delivered simulation frameworks and energy management logic for next-gen Fuel Cell Hybrid Electric Vehicles (FCHEV) including the B-Class F-Cell and GLC F-Cell.
  • Developed performance models for e-turbochargers and hybrid systems, supporting Daimler's early-stage fuel cell and hybrid concept evaluations.
  • Provided program support across simulation workflows, toolchain development, and technical training.
Jan 2013 - Nov 2013
11 months
Bengaluru, India

Senior Engineer – System Modelling & Analysis

Honeywell Technology Solutions

Expertise details
Position Summary
Senior Engineer – System Modelling & Analysis at Honeywell Technology Solutions
Industries
Aerospace and Defense
Business Areas
Product Development
Research and Development
  • Modeled lithium bromide-based vapor absorption thermal recovery systems; analyzed field data from aero engines and APUs to drive predictive maintenance and energy recovery design improvements.
Jul 2010 - Sep 2011
1 year 3 months
Bengaluru, India

Development Engineer – Common Rail Diesel Injection (CRDI) Systems

Bosch Limited

Expertise details
Position Summary
Development Engineer – Common Rail Diesel Injection (CRDI) Systems at Bosch Limited
Industries
Automotive
Manufacturing
Business Areas
Product Development
Quality Assurance
  • Led system-level calibration and environmental validation of CRDI systems for commercial vehicle applications; developed & validated models for simulation and control concept development.
Aug 2008 - Jul 2010
2 years
Chennai, India

R&D Engineer – Pneumatic Brake Systems

WABCO TVS India

Expertise details
Position Summary
R&D Engineer – Pneumatic Brake Systems at WABCO TVS India
Industries
Automotive
Business Areas
Product Development
Quality Assurance
Research and Development
  • Designed and validated modular air brake components; implemented cost-saving redesigns via value engineering and functional benchmarking.

Industry Experience

See where this freelancer has spent most of their professional time.

Experienced in Automotive, Energy, Manufacturing, and Aerospace and Defense.

Automotive
Energy
Manufacturing
Aerospace and Defense
Profile match chart

Business Area Experience

See which departments and functions this freelancer has contributed to most.

Experienced in Product Development, Research and Development, Strategy, Quality Assurance, Business Intelligence, and Information Technology.

Product Development
Research and Development
Strategy
Quality Assurance
Business Intelligence
Information Technology
Profile match chart

Summary

I am a highly motivated systems engineer with 14+ years of experience. I am passionate about innovation, continuous process optimization which has resulted in patented inventions, efficient workflows and significant cost reduction. I am committed to technological advancements and business excellence, with a proven track record of leading complex engineering projects, especially in model-based systems engineering of fuel cell hybrid powertrains and automotive technology.

Skills

Software

  • Matlab/simulink
  • Python & Pypsa Programming
  • Gt-suite
  • Autocad
  • Embedded Coding (C/c++)
  • Catia V5
  • Proe/creo
  • Freecad
  • Blender 3d
  • Microsoft Tools - Word, Excel, Powerpoint, Access, Visio, Outlook
  • In-step (Req. Mgmt.)
  • Capella (Mbse)
  • Wordpress Platform (Html, Php, Javascript & Css)

Technical & Business

  • System Modelling & Simulation (Data-driven, Semi-empirical & Physics Based Modelling Of Aero-thermodynamic, Vibrational & Electrical Systems)
  • Power Systems Modelling
  • Energy Market Modelling/analysis Of Flexibility Trading
  • Statistical Analysis & Decision Making
  • Test Data Measurement & Analysis
  • Functional Safety Acc. Iso 26262
  • Model Based System Engineering Acc. Aspice
  • Requirements Management
  • Automotive Business Development
  • Cost Modelling/engineering
  • Benchmarking
  • Project Management
  • Dfmea/hara
  • Design Function Analysis
  • Lean Manufacturing Techniques (Apqp, Dfa Kaizen, Poka Yoke, Ppap, Tpm, Tqm)
  • Supplier Management
  • Value Engineering

Languages

English
Advanced
Hindi
Advanced
Kannada
Advanced
Tamil
Advanced
German
Intermediate

Education

Apr 2019 - Mar 2020

Quantic School of Business & Technology

Executive MBA · United States

Oct 2011 - Sep 2012

Cranfield University

MSc · Automotive Product Engineering · United Kingdom

Aug 2004 - Jul 2008

Visveswariah Technological University

BE · Mechanical Engineering · India

Statistics

Experience

Total positions 10
Experience in Automotive 14 y
Avg length 1 y 9 m
Longest experience 4 y 7 m

Global Experience

Countries worked in 2 (India, Germany)
Primary country India

Expertise

Recent roles Technology Consultant – Hydrogen Systems Engineering, Senior Engineer – Fuel Cell Systems Engineering, Modular Hybrid Two-Wheeler Concept Project
Main industries Automotive, Energy, Manufacturing
Main business areas Product Development, Research and Development, Strategy

Qualifications

Highest degree Master

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Vaikunth based?

Vaikunth is based in Düsseldorf, Germany and can operate in on-site, hybrid, and remote work models.

What languages does Vaikunth speak?

Vaikunth speaks the following languages: English (Advanced), Hindi (Advanced), Kannada (Advanced), Tamil (Advanced), German (Intermediate).

How many years of experience does Vaikunth have?

Vaikunth has at least 16 years of experience. During this time, Vaikunth has worked in at least 9 different roles and for 8 different companies. The average length of individual experience is 2 years and 7 months. Note that Vaikunth may not have shared all experience and actually has more experience.

What roles would Vaikunth be best suited for?

Based on recent experience, Vaikunth would be well-suited for roles such as: Technology Consultant – Hydrogen Systems Engineering, Senior Engineer – Fuel Cell Systems Engineering, Modular Hybrid Two-Wheeler Concept Project.

What is Vaikunth's latest experience?

Vaikunth's most recent position is Technology Consultant – Hydrogen Systems Engineering at Bashpa Energy Technology Solutions.

What companies has Vaikunth worked for in recent years?

In recent years, Vaikunth has worked for Bashpa Energy Technology Solutions, Stack-Hydrogen Solutions GmbH, and FEV Europe GmbH.

Which industries is Vaikunth most experienced in?

Vaikunth is most experienced in industries like Automotive, Energy, and Manufacturing. Vaikunth also has some experience in Aerospace and Defense.

Which business areas is Vaikunth most experienced in?

Vaikunth is most experienced in business areas like Product Development, Research and Development, and Strategy. Vaikunth also has some experience in Quality Assurance, Business Intelligence, and Information Technology.

Which industries has Vaikunth worked in recently?

Vaikunth has recently worked in industries like Automotive and Energy.

Which business areas has Vaikunth worked in recently?

Vaikunth has recently worked in business areas like Product Development, Research and Development, and Strategy.

What is Vaikunth's education?

Vaikunth holds a Master from Quantic School of Business & Technology, a Master in Automotive Product Engineering from Cranfield University and a Bachelor in Mechanical Engineering from Visveswariah Technological University.

What is the availability of Vaikunth?

Vaikunth is immediately available part-time for suitable projects.

What is the rate of Vaikunth?

Vaikunth's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Vaikunth?

To hire Vaikunth, click the Meet button on the profile to request a meeting and discuss your project needs.

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Market avg: 840-1000 €
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