Ali (Cagatay) Desteli
Software Engineer Industrial IT & PLC
Experience
Software Engineer Industrial IT & PLC
Yaskawa Europe GmbH
Designed and implemented the complete data flow architecture for the Mercedes-AMG battery case production line, from raw material processing to end-customer traceability.
Developed MQTT-based communication protocols for Siemens S7 PLC controllers to enable efficient real-time data exchange between machines and supervisory systems.
Architected a local Ubuntu-based industrial server, integrating Node-RED for data collection, MySQL databases running in Docker containers, and automated data pipelines.
Commissioned connectivity of 52 Siemens PLCs and 32 Yaskawa welding and handling robots.
Designed and implemented HMI and visualization systems to support operator interaction and production monitoring.
Designed a 2D digital twin of the production floor, visualizing real-time process data from 26 Siemens PLCs and 18 Yaskawa welding robots via Stromquelle interfaces.
Implemented data collection and camera-based measurement systems for welding quality control and automated defect visualization.
Designed and optimized MySQL database structures, including stored procedures for data processing and performance analytics.
PLC Programmer and Commissioning Engineer
Heimer Painting Booth and Air Conditioning
- Programmed Siemens TIA Portal PLCs for industrial heating, ventilation, and air-conditioning (HVAC) systems and automated painting booth control systems.
- Designed and configured Siemens Unified Panel HMIs for process flow visualization, enabling efficient monitoring and control of air flow, temperature, and humidity.
- Integrated Danfoss variable frequency drives (VFDs) for energy-efficient HVAC operation and precise control of air handling units.
- Conducted on-site commissioning, system calibration, and final performance testing.
Automation Engineer
SK Automation Germany for CATL
- Implemented Keyence camera systems for automated quality inspection of battery assembly lines at CATL.
- Designed and deployed image processing algorithms using Sherlock Image Processing software, ensuring high-precision defect detection and quality consistency.
- Integrated vision systems with PLC-based automation for real-time feedback and process optimization.
Production and Automation Engineer
Beko Corporate
- Managed high-volume refrigerator production (20 s/unit) across three shifts and 300 operators.
- Led cycle-time analysis and process improvements that boosted throughput and reduced downtime.
- Implemented machine-vision quality control applications for defect inspection with Universal Robots.
- Integrated ABB robots for door-alignment.
- Automated the labeling process of the refrigerator with ABB robots.
Industry Experience
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Experienced in Manufacturing.
Business Area Experience
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Experienced in Quality Assurance, Production, Operations, Information Technology, and Product Development.
Summary
Industrial Automation Engineer with 6 + years’ experience in PLC/SCADA programming, robotics integration, and industrial IT/OT systems. Skilled in Siemens S7, WinCC Unified, Node-RED, Docker, MQTT, and OPC UA, delivering Industry 4.0 and smart-factory solutions for automotive and manufacturing clients across Europe, including Mercedes-AMG, Linde, CATL, and Beko.
Skills
- Plc Programming: Siemens S7-1500, Tia Portal, Wincc Unified
- Scada & Hmi Design
- Iiot & Edge Computing: Docker, Node-red, Mqtt, Opc Ua, Modbus, Tcp/ip
- It/ot Networking: Vpn Setup, Industrial Routers, Firewalls, Ip Management
- Industrial Data Visualization: Grafana, Qlik, Mysql (Databases & Stored Procedures)
- Robotics Data Exchange Integration: Yaskawa, Abb, Universal Robots
- Machine Vision & Quality Control: Keyence Cameras, Sherlock Image Processing
- Programming & Web Tech: Typescript, Next.js, Tailwind Css
Languages
Education
Hochschule Schmalkalden
Master of Engineering, Mechatronics & Robotics · Mechatronics & Robotics · Schmalkalden, Germany
Yildiz Technical University
Bachelor of Mechanical Engineering · Mechanical Engineering · İstanbul, Turkey
Certifications & licenses
ABB Robot Programming
AutoCAD
Lean Six Sigma Green Belt
Qlik-Sense
Siemens NX
SolidWorks
Yaskawa Robot Programming
Statistics
Experience
Global Experience
Expertise
Qualifications
Profile
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