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Ali (Cagatay) Desteli

Software Engineer Industrial IT & PLC

Ali Desteli
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Herzogenaurach, Germany

Experience

Jan 2023 - Present
3 years 3 months
Germany

Software Engineer Industrial IT & PLC

Yaskawa Europe GmbH

Expertise details
Position Summary
Software Engineer Industrial IT & PLC at Yaskawa Europe GmbH
Industries
Manufacturing
Business Areas
Information Technology
Production
Quality Assurance
  • Designed and implemented the complete data flow architecture for the Mercedes-AMG battery case production line, from raw material processing to end-customer traceability.

  • Developed MQTT-based communication protocols for Siemens S7 PLC controllers to enable efficient real-time data exchange between machines and supervisory systems.

  • Architected a local Ubuntu-based industrial server, integrating Node-RED for data collection, MySQL databases running in Docker containers, and automated data pipelines.

  • Commissioned connectivity of 52 Siemens PLCs and 32 Yaskawa welding and handling robots.

  • Designed and implemented HMI and visualization systems to support operator interaction and production monitoring.

  • Designed a 2D digital twin of the production floor, visualizing real-time process data from 26 Siemens PLCs and 18 Yaskawa welding robots via Stromquelle interfaces.

  • Implemented data collection and camera-based measurement systems for welding quality control and automated defect visualization.

  • Designed and optimized MySQL database structures, including stored procedures for data processing and performance analytics.

Jan 2022 - Dec 2023
2 years
Germany

PLC Programmer and Commissioning Engineer

Heimer Painting Booth and Air Conditioning

Expertise details
Position Summary
PLC Programmer and Commissioning Engineer at Heimer Painting Booth and Air Conditioning
Industries
Manufacturing
Business Areas
Operations
Product Development
  • Programmed Siemens TIA Portal PLCs for industrial heating, ventilation, and air-conditioning (HVAC) systems and automated painting booth control systems.
  • Designed and configured Siemens Unified Panel HMIs for process flow visualization, enabling efficient monitoring and control of air flow, temperature, and humidity.
  • Integrated Danfoss variable frequency drives (VFDs) for energy-efficient HVAC operation and precise control of air handling units.
  • Conducted on-site commissioning, system calibration, and final performance testing.
Jan 2021 - Dec 2022
2 years
Germany

Automation Engineer

SK Automation Germany for CATL

Expertise details
Position Summary
Automation Engineer at SK Automation Germany for CATL
Industries
Manufacturing
Business Areas
Operations
Quality Assurance
  • Implemented Keyence camera systems for automated quality inspection of battery assembly lines at CATL.
  • Designed and deployed image processing algorithms using Sherlock Image Processing software, ensuring high-precision defect detection and quality consistency.
  • Integrated vision systems with PLC-based automation for real-time feedback and process optimization.
Jan 2018 - Dec 2021
4 years
Turkey

Production and Automation Engineer

Beko Corporate

Expertise details
Position Summary
Production and Automation Engineer at Beko Corporate
Industries
Manufacturing
Business Areas
Operations
Production
Quality Assurance
  • Managed high-volume refrigerator production (20 s/unit) across three shifts and 300 operators.
  • Led cycle-time analysis and process improvements that boosted throughput and reduced downtime.
  • Implemented machine-vision quality control applications for defect inspection with Universal Robots.
  • Integrated ABB robots for door-alignment.
  • Automated the labeling process of the refrigerator with ABB robots.

Industry Experience

See where this freelancer has spent most of their professional time.

Experienced in Manufacturing.

Manufacturing
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Business Area Experience

See which departments and functions this freelancer has contributed to most.

Experienced in Quality Assurance, Production, Operations, Information Technology, and Product Development.

Quality Assurance
Production
Operations
Information Technology
Product Development
Profile match chart

Summary

Industrial Automation Engineer with 6 + years’ experience in PLC/SCADA programming, robotics integration, and industrial IT/OT systems. Skilled in Siemens S7, WinCC Unified, Node-RED, Docker, MQTT, and OPC UA, delivering Industry 4.0 and smart-factory solutions for automotive and manufacturing clients across Europe, including Mercedes-AMG, Linde, CATL, and Beko.

Skills

  • Plc Programming: Siemens S7-1500, Tia Portal, Wincc Unified
  • Scada & Hmi Design
  • Iiot & Edge Computing: Docker, Node-red, Mqtt, Opc Ua, Modbus, Tcp/ip
  • It/ot Networking: Vpn Setup, Industrial Routers, Firewalls, Ip Management
  • Industrial Data Visualization: Grafana, Qlik, Mysql (Databases & Stored Procedures)
  • Robotics Data Exchange Integration: Yaskawa, Abb, Universal Robots
  • Machine Vision & Quality Control: Keyence Cameras, Sherlock Image Processing
  • Programming & Web Tech: Typescript, Next.js, Tailwind Css

Languages

Turkish
Native
English
Advanced
German
Intermediate

Education

Oct 2021 - Jun 2023

Hochschule Schmalkalden

Master of Engineering, Mechatronics & Robotics · Mechatronics & Robotics · Schmalkalden, Germany

Oct 2013 - Jun 2018

Yildiz Technical University

Bachelor of Mechanical Engineering · Mechanical Engineering · İstanbul, Turkey

Certifications & licenses

ABB Robot Programming

AutoCAD

Lean Six Sigma Green Belt

Qlik-Sense

Siemens NX

SolidWorks

Yaskawa Robot Programming

Statistics

Experience

Total positions 4
Experience in Manufacturing 8 y
Avg length 2 y 9 m
Longest experience 3 y 11 m

Global Experience

Countries worked in 2 (Germany, Turkey)
Primary country Germany

Expertise

Recent roles Software Engineer Industrial IT & PLC, PLC Programmer and Commissioning Engineer, Automation Engineer
Main industries Manufacturing
Main business areas Quality Assurance, Production, Operations

Qualifications

Highest degree Master
Certifications earned 7

Profile

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Frequently asked questions

Do you have questions? Here you can find further information.

Where is Ali based?

Ali is based in Herzogenaurach, Germany.

What languages does Ali speak?

Ali speaks the following languages: Turkish (Native), English (Advanced), German (Intermediate).

How many years of experience does Ali have?

Ali has at least 8 years of experience. During this time, Ali has worked in at least 4 different roles and for 4 different companies. The average length of individual experience is 2 years and 1 month. Note that Ali may not have shared all experience and actually has more experience.

What roles would Ali be best suited for?

Based on recent experience, Ali would be well-suited for roles such as: Software Engineer Industrial IT & PLC, PLC Programmer and Commissioning Engineer, Automation Engineer.

What is Ali's latest experience?

Ali's most recent position is Software Engineer Industrial IT & PLC at Yaskawa Europe GmbH.

What companies has Ali worked for in recent years?

In recent years, Ali has worked for Yaskawa Europe GmbH, Heimer Painting Booth and Air Conditioning, SK Automation Germany for CATL, and Beko Corporate.

Which industries is Ali most experienced in?

Ali is most experienced in industries like Manufacturing.

Which business areas is Ali most experienced in?

Ali is most experienced in business areas like Quality Assurance, Production, and Operations. Ali also has some experience in Information Technology and Product Development.

Which industries has Ali worked in recently?

Ali has recently worked in industries like Manufacturing.

Which business areas has Ali worked in recently?

Ali has recently worked in business areas like Quality Assurance, Production, and Operations.

What is Ali's education?

Ali holds a Master in Mechatronics & Robotics from Hochschule Schmalkalden and a Bachelor in Mechanical Engineering from Yildiz Technical University.

Does Ali have any certificates?

Ali has 7 certificates. Among them, these include: ABB Robot Programming, AutoCAD, and Lean Six Sigma Green Belt.

What is the availability of Ali?

Ali will be available full-time from June 2026.

What is the rate of Ali?

Ali's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Ali?

To hire Ali, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

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Market avg: 792-952 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.