Materials Testing Experts in Germany

Development and Implementation

• Conceptualization and implementation of the various requirements.
• Experience and ability to collaborate with other delivery teams
• Lead a team of 15 people taking care of matters including monitoring operations, delegating tasks and managing budgets.
• Act as product owner and represent the product vision, strategy and priorities in the area of production operations.
• Work closely with the members of the area including developers, analysts and QA to ensure the successful delivery of logistics features and improvements.
• Lead the process design and lead the build team for the SAP implementation (EU countries) and post-merger integration in SAP PP, QM, MM, APO and SD modules.
• Implemented and optimized MRP Live (MD01N) for multiple plants, improving planning runtime
• Worked with business users to transition from classic MRP to MRP Live
• Implemented SAP QM module, including quality planning and inspection lot processing, resulting in a 20% improvement in product quality compliance.
• Developed and tested custom reports using SAP Query and ABAP for MES data analytics, improving visibility into yield rates and resource utilization.
• Translate production requirements into clear and actionable user stories, acceptance criteria and technical specifications.
• Skilled in discrete, and process/manufacturing (PP-PI) environments; deep understanding of master data, production & process orders, recipe management, batch management, capacity & scheduling, shop floor control, and integration with QM, MM, EWM, MES.
• Worked in Variant configuration (VC)
• Supported international rollouts and transformation projects for SAP PP, QM, PPDS, aATP, EWM, and Variant Configuration within a global strategy.
• Tested functionalities for various business scenarios include interface systems
• Involved in SIT and UAT and cutover activities

Technology: Project Management, SAP PP, QM, MM, APO, ABAP OO, HANA Modelling, FIORI, SAP UI5, AMDP, SAP SD, SAP FICO and S4 HANA Emedded analytics

Evaluation, structuring, and handling of complex tenders for Sogeti as well as as part of larger Capgemini proposals. Focus on analyzing demanding customer requirements, deriving solid solution concepts, and translating technical, functional, and commercial aspects into convincing proposal storylines. In close alignment with delivery, sales, account, and bid teams, scalable and implementable Quality Engineering solutions were designed, evaluated, and prepared for customer decisions. This included selecting suitable role profiles and right-shore staffing options, assessing available skills and capacities, as well as the commercial preparation of reliable price and effort calculations.

A special focus was on bid management and handling service proposals (RfP/RfI analysis), solution design, presentation and management materials, as well as the functional and technical evaluation of customer requirements in the context of Quality Engineering & Testing, agentic AI-supported test automation using modern quality assurance approaches.

SOGETI projects:

• BMW: Development of a test strategy including test management, test automation, and provision of a rightshore delivery model.
• GEA: SAP Business Assurance and Quality Engineering for an SAP rollout including test governance, test automation, AI agent layer, and hypercare concept.
• AIXTRON: SAP S/4HANA Cloud migration explore phase with QA assessment, testable blueprint structure, staffing, and scalable Sogeti delivery approach.
• Deutsche Glasfaser: Quality Engineering & Testing for DG development squads, including ServiceNow and Salesforce, testing automation and governance.
• ERGO: RfP/proposal support for Managed Service Test Data Provisioning as well as a Jira/Atlassian rollout with assessment, target picture, MVP, rollout, and governance.
• Munich Re: Proposal and solution design in the insurance environment with a focus on test data provisioning, process analysis, compliance, and automation.
• BWI: Project/proposal context in the public/IT service environment with reference to Quality Engineering, Test Factory, and digital transformation support.
• Rolls-Royce: Proposal/project support in the Sogeti context with a focus on structured RfP analysis, solution design, and customer-oriented proposal preparation.

• Prepared and reviewed finished product and raw material specifications as per USP, BP, EP, IP, and in-house standards.
• Developed and reviewed SOPs, analytical method validation and transfer, and comparative dissolution studies.
• Reviewed stability, DMF, and cleaning validation documents; resolved regulatory queries.
• Supported QA and RA departments to ensure compliance with GMP and site audit readiness.

• Conducted FEM-driven analysis on tensile and cold-rolling pre-strains in advanced high-strength structural steels to optimize material performance under cyclic environmental loads.
• Correlated FEM results with metallography (XRD, TEM, SEM) to connect processing parameters to mechanical performance, supporting cross-functional team objectives.

• Industry: Project & personnel services (IT & engineering)
• Managed approximately 20 employees
• Responsibilities: transformation and change management
• Locations: DACH (Germany, Austria, Switzerland)

• In a traditional third-generation company in the field of surface finishing of single parts as well as small and large series in the metal and plastics industry, the quality management system according to DIN EN ISO 9001:2015 was completely revised and aligned to practical needs. As an external quality management representative (QMB), the preparation and follow-up of internal and external audits as well as certification audits were among the main tasks. Other activities included the creation of management reports, the review and active revision of quality assurance agreements, and the training of employees. Through targeted measures, the complaint rate was successfully reduced.
• As part of a part-time assignment, a quality management system according to DIN ISO 9001:2015 was introduced and implemented in a tool shop with around 40 employees working in a 3-shift system. This included creating the complete documentation, such as the quality manual, management review, work and process instructions, forms and procedures, as well as training the employees. In addition, the preparation and follow-up of internal and external audits as well as certification audits were carried out. The certification was successfully passed with flying colors. The assignment ended after 5 months, during which the internal quality management representative was successfully trained.
• As part of an interim assignment as head of quality management at an international automotive supplier for well-known OEMs in the field of body sheet metal parts, the quality management system according to IATF 16949:2016 was completely revised and aligned in a practical way. This included streamlining processes, creating management reports, and preparing and following up internal and external audits as well as certification audits. Customer visits were also organized and supported, and the further qualification of employees was driven forward. Complaint handling was carried out using methods such as 8D, 5-Why, and Ishikawa. In addition, the quality team was led in a disciplinary role and complaint costs were successfully reduced. Quality assurance agreements were reviewed and actively revised. The interim assignment ended after 6 months due to a permanent hire.
• As part of a root cause analysis, the assembly process of a company producing plastic housings for the integration of electronic components to amplify GPS signals was examined. After delivery of the assemblies, cracks increasingly appeared in the plastic housings, allowing water to enter and causing the assemblies to fail. By identifying opportunities for improvement in the material, assembly, and sealing, targeted improvement measures could be implemented. After redesigning and optimizing the assembly line, the cause of the failure was permanently eliminated. This led to a significant increase in customer satisfaction and a significant reduction in scrap costs.
• As part of an interim assignment as head of quality management at an international automotive supplier for well-known OEMs, the quality management system according to IATF 16949:2016 was completely revised and aligned in a practical way. The tasks included the preparation and follow-up of internal and external audits as well as certification audits, the introduction of CAQ software, and complaint handling using methods such as 8D, 5-Why, Ishikawa, and problem-solving sheets. Processes were also streamlined and realigned, management reports were created, and customer visits were supported. The further qualification of employees and cooperation with internal and external material testing companies and suppliers were also actively promoted. In addition, the disciplinary leadership of 16 quality management employees and a successful reduction in complaint costs were part of the role. Quality assurance agreements were reviewed and actively revised. The interim assignment ended after 20 months due to a permanent hire.
• In preparation for the recertification of DIN ISO 9001:2015 for a globally active industrial company in Lower Saxony with 1,200 employees, the implementation of internal audits across the entire company was organized. This included planning, carrying out, and documenting the audits as well as reporting and tracking measures. In addition, the coordination of the implementation of the identified improvement opportunities was ensured. The audit was successfully passed, confirming the company's sustainable compliance with quality standards.
• Lead auditor 9001-2015, working for three certification bodies.
• After the sale of the traditional injection molding company to a new owner, a comprehensive restructuring was carried out. The goal was to optimize production processes, especially by reducing setup times, improving tool provision, preheating, and material flow, as well as minimizing downtime and scrap. Further measures included introducing an organized material and color batch warehouse, structured workstations, and efficient work routes. In addition, investments were made in modern operating equipment and the focus was placed on securing customer orders and jobs. Processes were streamlined to increase the company's efficiency and competitiveness in the long term.
• As an external quality management representative (QMB) for an international manufacturer and supplier of plain and rolling bearing technology, the quality management system according to DIN EN ISO 9001:2015 was fully revised and aligned to practical needs. The tasks included the preparation and follow-up of internal and external audits as well as certification audits. Complaint handling processes were also optimized according to the 8D method in order to respond more efficiently and in a more targeted way to customer feedback. Other activities included creating management reports, further training employees, reviewing and revising quality assurance agreements, and recording and reducing internal complaint costs. Through targeted measures, the complaint rate was significantly reduced and costs were considerably lowered.
• As part of an interim assignment as head of quality management at a renowned automotive supplier in Germany, the quality management department of a company whose products are used in many premium vehicles was supported. The tasks included maintaining customer portals, coordinating internal quality assurance employees, creating IMDS entries, and preparing and submitting sample submissions according to APQP and PPAP. In addition, the internal quality management system according to ISO 9001:2015 was further expanded and optimized. Other key areas were support for customer, certification, and customer audits as well as the further qualification of the existing quality management employees in the company.
• As part of an assignment as an external quality management representative (QMB) in an injection molding and toolmaking company in the plastics industry, an outdated QM system was brought up to date and adapted to the specific needs of the company. The complete revision and practical alignment of the quality management system according to DIN EN ISO 9001:2015 was carried out in close cooperation with the departments. The tasks included the preparation and follow-up of internal and external audits as well as certification audits, creating management reports, and reviewing and revising quality assurance agreements. In addition, complaint costs were significantly reduced and employees were trained in relevant quality processes. The assignment ended after 2 years due to a long-term alternative in a permanent position.
• As part of preparing a globally active textile company for its first project-related VDA 6.3 audit by its end customer (OEM), the company's quality management system was aligned with the specific requirements of the automotive industry. The goal was to integrate the VDA requirements into the existing ISO 9001:2015 quality management system. This included adapting processes, documenting relevant procedures, and training employees. The audit was successfully passed, confirming the company's suitability for the automotive industry.
• As part of an interim assignment as head of quality management at a global company in the field of exhaust gas recirculation systems, the main goal was to resolve major quality problems in produced components. Measures included setting up a Q-gate to identify quality problems at an early stage, as well as feeding problems back into the previous production stages for root cause analysis. In close cooperation with the upstream departments, solutions were developed for production issues. In addition, employees were trained on defect characteristics and knowledge tests were introduced to strengthen quality awareness. These measures significantly reduced scrap rates and complaints and restored customer confidence. As a result, follow-up projects were successfully placed with the customer. In addition, the interim manager took over disciplinary leadership of the quality area in both plants. The project ended successfully with a planned permanent position with the client.
• On behalf of a German OEM, a quality project was carried out at a Southern European supplier to analyze and solve recurring functional failures in a component. The goal was to identify the causes of the quality problems and, together with the supplier, develop measures that were then monitored for compliance. During a process review at the supplier, various irregularities in the production process were discovered, which had caused the functional failures. Measures were agreed on together and immediately integrated into the production process. The implementation and continuous monitoring of these measures led to a clear improvement in quality and the stabilization of the redesigned processes after a short time. A follow-up audit, carried out on the basis of a comprehensive sample, confirmed the success of the measures. No further production problems or irregularities could be found, and the supplier had regained its usual high performance.

• New construction of a filling plant, two silos, and the connecting lines to production for an international company in the food industry

• Consulting: systemic change, circularity, learning formats
• Training/Coaching: transferable skills and organizational and team development, instructional design, teaching-learning lab

• Pressure vessels stage wise inspections (as per ITP or RFI)
• Storage tanks inspections
• Valves, spools, fittings inspections
• Furnace inspection
• Casting and forging inspection
• Burners inspection
• Compressors inspection
• Valve testing, VI, DI and PMI inspection
• Pipe spooling stage wise inspections (as per ITP or RFI)
• Structural steel prefabrication stage wise inspections (as per ITP or RFI)
• Welder qualification witnessing, welding procedure preparation, welder certificate renewal
• Hydro test witnessing, pneumatic test witnessing
• Dimensional inspection, structural alignment and bolt tightening inspection
• Coating condition monitoring services
• Coating pull-off test witnessing and report endorsement as a TPI
• Powder coating inspection on behalf of client
• Blasting and coating inspection with chloride and visual test as per client specification as a TPI
• Galvanizing inspection and report endorsement as a TPI agency
• Material receiving inspection and report submission as a TPI agency
• MTC review and mechanical test witnessing for material identification
• Pre-shipment inspection and load-out inspection at ports
• Stage wise witness and report submission according to ITP as a TPI agency
• Quality audit to subcontractor on behalf of client
• Quality plan and ISO documentation preparation for client
• Project final dossier and manufacturer data report (MDR) review and endorsement as a TPI

• Incoming goods inspection
• Non-destructive material testing according to DIN EN ISO 9712
• Technical documentation
• Quality assurance
• NDT methods VT, MT, PT, UT level 2 (sector IrW and Is)
• Phased Array
• M1 (wheelset axle with longitudinal bore)
• 3D measurement with Hexagon measuring arm

• Development of a Virtual Exposure Matrix Using Artificial Intelligence for Lithography Processes in Semiconductor Manufacturing
• Machine Learning (KNIME, Python)

• Software development for microcontrollers and PCs
• Design of architecture and modular structures based on requirements
• Implementation in programming languages (preferably C, C#)
• Documentation in source code (e.g., Doxygen) and additional documents
• Use of version control and backup systems (e.g., SVN, GitLab)
• Developer testing
• Hardware development of microcontroller-based, digital and analog circuits including power electronics
• Circuit concepts (digital and controller circuits, analog, power electronics)
• Calculation of relevant parts
• Compliance with EMC and safety guidelines
• Simulations and component selection
• PCB implementation: layout, manufacturing data, EMC and safety guidelines
• Support of prototype manufacturing and series ramp-up
• Commissioning of prototypes
• Test development: manual and automated tests, test specifications, test stand conception and equipment selection
• Requirements management and maintenance (requirements specification)
• Support of certifications and series introductions