Top expert badge
Recommended expert
Profile header background

Frank Schäfer

Functional Safety & CMS Systems Consultant

Frank Schäfer
Profile header overlay
Wartenberg, Germany

Experience

Jan 2017 - Dec 2025
9 years

Functional Safety & CMS Systems Consultant

Freelance Consultant

Expertise details
Position Summary
Functional Safety & CMS Systems Consultant at Freelance Consultant
Industries
Automotive
Business Areas
Product Development
Quality Assurance
  • Supported development of camera-monitor systems as mirror replacements
  • Applied A-SPICE and ISO 26262 standards, conducted system FMEA and review processes
  • Managed documentation for functional safety projects
Jan 2017 - Dec 2025
9 years

Quality Management & Functional Safety Consultant

SMR Automotive

Expertise details
Position Summary
Quality Management & Functional Safety Consultant at SMR Automotive
Industries
Automotive
Business Areas
Product Development
Quality Assurance
  • Supported development of camera-monitor systems as mirror replacements
  • Implemented A-SPICE, ISO 26262, system FMEA, and review processes
  • Managed documentation for safety-critical systems
Jan 2012 - Dec 2018
7 years

Standards Developer & High-Voltage Qualification Specialist

Dräxlmaier / Daimler AG

Expertise details
Position Summary
Standards Developer & High-Voltage Qualification Specialist at Dräxlmaier / Daimler AG
Industries
Automotive
Business Areas
Product Development
Quality Assurance
  • Designed and implemented a qualification process for high-voltage components
  • Provided insights that contributed to LV215 industry standard
  • Trained qualification managers
Jan 2012 - Dec 2018
7 years

Standards Developer & High-Voltage Qualification Specialist

Freelance Consultant

Expertise details
Position Summary
Standards Developer & High-Voltage Qualification Specialist at Freelance Consultant
Industries
Automotive
Business Areas
Product Development
Quality Assurance
  • Developed test processes for high-voltage wiring systems
  • Contributed to LV215, now an industry standard
  • Established quality standards for emerging technologies
Jan 2011 - Dec 2012
2 years

Quality Process Developer

Freelance Consultant

Expertise details
Position Summary
Quality Process Developer at Freelance Consultant
Industries
Manufacturing
Business Areas
Product Development
Quality Assurance
  • Conducted preliminary work for process development in small series and prototyping
Jan 2010 - Present
16 years 3 months

Founder & Product Owner

ProMo..X

Expertise details
Position Summary
Founder & Product Owner at ProMo..X
Industries
Automotive
Manufacturing
Business Areas
Operations
Product Development
Quality Assurance
  • Developed a modular system for real-time documentation and analysis of industrial processes
  • Rolled out system and provided user training in multiple Continental/Temic plants
  • Ensured system was flexible, user-friendly, reliable, highly available, cyber-secure, and delivered consistent, meaningful data
Jan 2009 - Dec 2011
3 years

Quality Planner

Freelance Consultant

Expertise details
Position Summary
Quality Planner at Freelance Consultant
Industries
Automotive
Manufacturing
Business Areas
Quality Assurance
Supply Chain Management
  • Developed power electronics, high-voltage lithium batteries, and high-performance AC motors for automotive applications
  • Conducted international assignments with suppliers in Italy
Jan 2008 - Dec 2009
2 years

Quality Planner

Hella KG aA

Expertise details
Position Summary
Quality Planner at Hella KG aA
Industries
Automotive
Business Areas
Quality Assurance
  • Actuator development for automotive applications
  • International assignment with customer in Tokyo
Jan 1989 - Dec 2007
19 years

Technical Support Specialist, Shift Supervisor & Department Head

VDO / Siemens Automotive / Continental

Expertise details
Position Summary
Technical Support Specialist, Shift Supervisor & Department Head at VDO / Siemens Automotive / Continental
Industries
Automotive
Manufacturing
Business Areas
Production
Quality Assurance
  • Focused on technical support of production lines

  • Promoted to shift supervisor after one year; department head after four years

  • Developed and implemented early data acquisition systems, precursors to modern EMS solutions

  • From 2004, transitioned into quality management and process development with focus on inspection planning, documentation, and statistical evaluation

  • Completed Six Sigma Black Belt training and built solid expertise in statistics and practical application

Industry Experience

See where this freelancer has spent most of their professional time.

Experienced in Automotive and Manufacturing.

Automotive
Manufacturing
Profile match chart

Business Area Experience

See which departments and functions this freelancer has contributed to most.

Experienced in Quality Assurance, Production, Product Development, Operations, and Supply Chain Management.

Quality Assurance
Production
Product Development
Operations
Supply Chain Management
Profile match chart

Summary

Bridge-builder between manufacturing, quality, and digital intelligence.

I develop software solutions that transform production and quality data into actionable insights. For management, engineering, and operations. My journey began in traditional automotive manufacturing and led me through high-voltage standards, functional safety, and international product development to the founding of ProMo..X, a system designed to document, analyze, and empower.

I don't think in tools, I think in information architecture: How does a test result become a strategic insight? How can an audit become a lever for real improvement? As a quality manager, Six Sigma Black Belt, standards developer, and passionate UI designer, I combine technical depth with strategic clarity.

My goal: transparency, efficiency, and real decision-making, beyond Excel and gut feeling.

I support companies in developing their quality processes not just for compliance, but for strategic advancement. Whether implementing new standards, preparing for audits, or digitizing inspection workflows. I bring technical expertise, methodological precision, and a deep understanding of operational challenges. My aim is to establish quality management as a value-driving force – transparent, efficient, and future-ready.

Skills

Technical Expertise

  • Development Of Database-driven Software Solutions For Manufacturing And Quality
  • Ui/ux Design Focused On Clarity, Efficiency, And Maintainability (Wpf/xaml)
  • Integration Of Inspection, Documentation, And Analysis Systems Into Existing Production Environments
  • Application Of Statistical Methods For Process Analysis And Defect Prevention (Six Sigma, Spc, Fmea)
  • Knowledge And Implementation Of Technical Standards (Iso 9001, Iatf 16949, Iso 26262, Lv215)

Methodological Competence

  • Analysis Of Complex Production And Quality Data To Derive Strategic Actions
  • Development And Rollout Of Digital Tools For Process Documentation And Audit Preparation
  • Training Of Users And Teams In Data-driven Systems
  • Review And Testing Processes In Safety-critical Development Projects
  • Structured Problem-solving And Sustainable Process Improvement
  • Implementation Of Processes And Application Of Methods In Quality Management (Reviews, Apqp, Ppap, Fmea, 8d Report, Spc, Isir, Control Plans, Complaint Processing, Error Analysis, Industrialization, Process Optimization, Process And Component Approval, Validation)

Strategic Strengths

  • Bridging Operational Reality With Digital Implementation
  • Ability To Quickly Identify Suboptimal Structures And Derive Practical Solutions
  • Experience Working With Both Smes And Large Corporations
  • Development Of Standards For Emerging Technology Fields And Their Strategic Introduction
  • Authentic Communication Of Technical Content To Management, Engineering, And Production

Positioning & Service Offering

  • Quality Management Services (Development & Production): Direct Support As An External Team Member In Qm And Qa Roles; Consulting For The Advancement Of Quality And Production Processes
  • Data Processing Services: Analysis Of Existing Data And Systems, Development Of Proposals For Data Availability And Optimization Of Data Acquisition; Development Of Tailored Software Solutions To Implement These Improvements
  • Promo..x Distribution: Provision And Implementation Of A Modular System For Real-time Documentation And Analysis Of Industrial Processes; Training, Support, And Continuous Development In Close Collaboration With Users

Languages

German
Advanced
English
Advanced

Certifications & licenses

Six Sigma Black Belt

Statistics

Experience

Total positions 9
Experience in Automotive 37 y
Avg length 8 y 2 m
Longest experience 18 y 11 m

Expertise

Recent roles Functional Safety & CMS Systems Consultant, Quality Management & Functional Safety Consultant, Standards Developer & High-Voltage Qualification Specialist
Main industries Automotive, Manufacturing
Main business areas Quality Assurance, Production, Product Development

Qualifications

Certifications earned 1

Profile

Created
Last Update
Need a freelancer? Find your match in seconds.
Try FRATCH GPT
More actions

Frequently asked questions

Do you have questions? Here you can find further information.

Where is Frank based?

Frank is based in Wartenberg, Germany and can operate in on-site, hybrid, and remote work models.

What languages does Frank speak?

Frank speaks the following languages: German (Advanced), English (Advanced).

How many years of experience does Frank have?

Frank has at least 37 years of experience. During this time, Frank has worked in at least 7 different roles and for 6 different companies. The average length of individual experience is 4 years and 2 months. Note that Frank may not have shared all experience and actually has more experience.

What roles would Frank be best suited for?

Based on recent experience, Frank would be well-suited for roles such as: Functional Safety & CMS Systems Consultant, Quality Management & Functional Safety Consultant, Standards Developer & High-Voltage Qualification Specialist.

What is Frank's latest experience?

Frank's most recent position is Functional Safety & CMS Systems Consultant at Freelance Consultant.

What companies has Frank worked for in recent years?

In recent years, Frank has worked for Freelance Consultant, SMR Automotive, and ProMo..X.

Which industries is Frank most experienced in?

Frank is most experienced in industries like Automotive and Manufacturing.

Which business areas is Frank most experienced in?

Frank is most experienced in business areas like Quality Assurance, Production, and Product Development. Frank also has some experience in Operations and Supply Chain Management.

Which industries has Frank worked in recently?

Frank has recently worked in industries like Automotive and Manufacturing.

Which business areas has Frank worked in recently?

Frank has recently worked in business areas like Product Development, Quality Assurance, and Operations.

Does Frank have any certificates?

Frank has 1 certificate: Six Sigma Black Belt.

What is the availability of Frank?

Frank is immediately available full-time for suitable projects.

What is the rate of Frank?

Frank's rate depends on the specific project requirements. Please use the Meet button on the profile to schedule a meeting and discuss the details.

How to hire Frank?

To hire Frank, click the Meet button on the profile to request a meeting and discuss your project needs.

Average rates for similar positions

Rates are based on recent contracts and do not include FRATCH margin.

1000
750
500
250
Rate comparison chart
Market avg: 820-980 €
The rates shown represent the typical market range for freelancers in this position based on recent contracts on our platform.
Actual rates may vary depending on seniority level, experience, skill specialization, project complexity, and engagement length.