Michael Neumüller-Hardware Design Engineer | Industrial IoT & High-Speed Design
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Experience
Hardware Development Engineer
Thales
- Architected and implemented a bidirectional USB-C 3.0 Power Delivery (PD/DRP) system for 24V battery charging, successfully minimizing software integration risks through targeted feasibility studies.
- Integrated CAN, USB 3.0, Gigabit-Ethernet, and Audio-Codec interfaces in Altium Designer, successfully delivering the complete system schematic ready for board redesign.
ACHIEVEMENTS:
- Rescued a failing (military) legacy project by reverse engineering undocumented hardware, successfully resolving critical design flaws and consolidating the Altium project.
Hardware Development Engineer
NetModule AG (Belden Group)
- Design & development of schematics & multi-layer PCBs (10-layer, HDI) for 5G gateways under Linux
- Interfaces: PCIe, GbE/PoE, 5G/LTE, WiFi 6/7, GNSS, CAN-FD, SPI, UART, SI-Analysis & Optimization
- Ensuring compliance: EMC-compliant design, pre-compliance laboratory tests, verification & documentation
ACHIEVEMENTS:
- Resolved PCIe clock signal distortion for the WiFi7 module using the TI AM64x SoC.
- Integration of mechanical/electronic solutions for Radiated Spurious Emissions, including safety margin >3dB and series certification
Hardware Development Engineer
Pilz GmbH & Co.KG
- Safety HW according to IEC 61508: Development of safety switching devices with wide-range power supplies (AC/DC, flyback converters)
- Sub-project management: Coordination of purchasing, layout, prototyping, and commissioning
- Optimization: EMC layout optimization and execution of test field trials for series approval
ACHIEVEMENTS:
- Successful implementation of a PowerIntegrations Topswitch IC as a flyback converter architecture (new wide-range power supply development) for safety relays
Professional Training & Qualification
- Focus: Deepening Embedded Software (C/C++, STM32) and preparation for Functional Safety certification
Product Software Development Engineer
Bosch Power Tools
- Embedded software development for automotive power tools (230V systems)
- Hardware-software integration and system tests for robustness
- Evaluation and development of test automation methods
- Analysis of hardware concepts for brushless tool applications
Hardware Development Engineer Domain Lead
ZF Lifetec
- High-Reliability Design: Circuit design for control units in the field of Passive Safety (airbag peripherals/belt tensioners) under automotive standards (AEC-Q100, LV124, ISO 26262)
- Interface Management & EMC: Design of CAN/LIN bus systems and EMC solutions for 16/32-bit µC platforms
- Validation: Hardware commissioning and quality assurance through systematic hardware tests
ACHIEVEMENTS:
- Successful suppression of interference emissions using near-field probes & solution via software jitter for clock generation on the MCU
- Managed the transition of hardware design for 2 control units for well-known German automotive brands (million-unit scale) from development to series production with 2 EMS service providers
Industry Experience
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Experienced in Automotive, Manufacturing, Information Technology, and Telecommunication.
Business Area Experience
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Experienced in Product Development, Quality Assurance, Project Management, Operations, Information Technology, and Research and Development.
Summary
Experienced Hardware Development Engineer (M.Sc.) | 9 Years of Expertise
Specialized in schematic design, PCB layout, mixed-signal circuits, and test automation. Deep project experience in Functional Safety (IEC 61508) as well as ISO 26262, automotive processes, motor control, and wireless connectivity (Wi-Fi 2.4/5 GHz). Comprehensive expertise across the entire product lifecycle from prototype production to series maturity in several industries.
Full-Stack Embedded IoT Development (HW/SW) focusing on Nordic Semiconductor nRF52/nRF54 and Espressif ESP32 SoCs with FreeRTOS & Zephyr and Wireless Interfaces as BLE, WiFi and LoRa.
Documenting and presenting personal technical prototypes and showcases on LinkedIn and on my Personal Website.
Skills
- Hardware Design & Ecad: Altium Designer (Professional), Kicad, Zuken, Circuit Design (High-Reliability, Mixed-Signal), Multi-Layer Pcb (Hdi)
- Simulation & Measurement: Spice Simulation, Signal Integrity Analysis, Oscilloscope (Teledyne Lecroy), Rf Measurement Equipment, Near-Field Probes, Hardware Debugging Via Linux Shell, Frequency Response Measurement (Bode Plot) For Power Supply Optimization
- Standards & Compliance: Functional Safety (Iec 61508, Iso 26262, Iso 13849), Emc Design & Testing (Pre-Compliance), Ansi/Ipc-A-610
- Embedded & Software: C/C++, Python (Test Automation), Stm32, Ti Am64x Soc, Linux (Cli, Diagnostics), Git/Svn Versioning, Esp32, Nrf52 Soc, Zephyr Rtos, Freertos
- Interfaces: Pcie, Ethernet, Can-Fd, Spi, I2c, Uart, Nfc, Wireless (5g/4g, Wifi 6/7, Gnss), Lora P2p, Lorawan, Thethingsnetwork/Ttn
- Management & Methodology: Sap, Agile Development (Targetprocess/Confluence), V-Model (Automotive), Ems Coordination
Languages
Education
Hochschule Heilbronn
Bachelor of Engineering · Electronics & Information Technology · Heilbronn, Germany
Hochschule Reutlingen
Master of Science · Power and Microelectronics · Reutlingen, Germany
Certifications & licenses
Manufacturing Technology: Soldering of SMD components ANSI/IPC-A-610
Remotec Electronic GmbH Zurich
EMC Experimental Seminar: Interference Immunity
Langer EMV
Functional Safety according to EN ISO 13849 and EN IEC 62061
Experience Embedded STM32 & Embedded SW Design
Microconsult
Leadership and Management without disciplinary responsibility
Six Sigma Greenbelt Training
EMC Training: Test Methods, PCB Design & Layout
ZF
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